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IAC Assessment: AM0760
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IAC Assessment: AM0760
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IAC Center Texas A&M, College Station
Assessment Year 2018
Principal Product separators and pressure vessels
NAICS 333132 - Oil and Gas Field Machinery and Equipment Manufacturing
SIC 3533 - Oil And Gas Field Machinery
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 21,000
Annual Production 100 Units
Production Hrs. Annual 6,060
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $52,964 1,151,342 kWh $0.05
Electricity Demand $38,817 5,333 kW-months/year $7.28
Electricity Fees $(-1,593) - $ -
Natural Gas $2,849 243 MMBtu $11.72
TOTAL ENERGY COSTS $93,037
RECOMMENDED SAVINGS* $44,254 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $43,133
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,161
Cost:
$43,708
$11,886 252,891 $3,647 501 - - $1,243 - $(-2,615) - $11,886
252,891
kWh
$3,647
501
kW-months/year
-
-
$
$1,243
-
$
$(-2,615)
-
$
02: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$13,500
Cost:
$300
- - - - - - - - $13,500 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$13,500
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$13,298
Cost:
$1,000
$10,168 216,342 $3,130 430 - - - - - - $10,168
216,342
kWh
$3,130
430
kW-months/year
-
-
$
-
-
$
-
-
$
04: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$1,351
Cost:
-
- - - - $1,351 - - - - - -
-
kWh
-
-
kW-months/year
$1,351
-
$
-
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,121
Cost:
$2,000
$1,121 23,858 - - - - - - - - $1,121
23,858
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
06: 2.7134 USE PHOTOCELL CONTROLS Savings:
$823
Cost:
$963
$823 17,520 - - - - - - - - $823
17,520
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$44,254
Cost:
$47,971
$23,998 510,611 $6,777 931 $1,351 - $1,243 - $10,885 - $23,998
510,611
kWh
$6,777
931
kW-months/year
$1,351
-
$
$1,243
-
$
$10,885
-
$
TOTAL IMPLEMENTED Savings:
$43,133
Cost:
$45,971
$22,877 486,753 $6,777 931 $1,351 - $1,243 - $10,885 - $22,877
486,753
kWh
$6,777
931
kW-months/year
$1,351
-
$
$1,243
-
$
$10,885
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost