Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Texas A&M, College Station |
|---|---|
| Assessment Year | 2018 |
| Principal Product | Tubing and pipe |
| NAICS | 331210 - Iron and Steel Pipe and Tube Manufacturing from Purchased Steel |
| SIC | 3317 - Steel Pipe And Tubes |
| Sales | $50,000,000-$100,000,000 |
| # of Employees | 175 |
| Plant Area (Sq.Ft.) | 100,000 |
| Annual Production | 308,000 Tons |
| Production Hrs. Annual | 8,760 |
| Location (State) | TX |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $710,663 | 15,068,830 | kWh | $0.05 |
| Electricity Demand | $391,715 | 26,218 | kW-months/year | $14.94 |
| Electricity Fees | $2,575 | - | $ | - |
| Natural Gas | $867,515 | 304,646 | MMBtu | $2.85 |
| TOTAL ENERGY COSTS | $2,032,468 | |||
| RECOMMENDED SAVINGS* | $1,202,225 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $275,500 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Primary Raw Material | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Primary Raw Material | Ancillary Material Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | Tgal | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE |
Savings: $327,000 Cost: - |
- | - | - | - | - | - | - | - | $327,000 | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
$327,000 - $ |
- - $ |
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| 02: 2.3417 USE WASTE HEAT WITH A CLOSED-CYCLE GAS TURBINE-GENERATOR SET TO COGENERATE ELECTRICITY AND HEAT |
Savings: $515,700 Cost: $2,200,000 |
$520,000 | 10,830,000 | $104,000 | 9,240 | - | - | - | - | - | - | $(-108,300) | - |
$520,000 10,830,000 kWh |
$104,000 9,240 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
$(-108,300) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.3212 OPTIMIZE PLANT POWER FACTOR |
Savings: $105,400 Cost: $136,400 |
- | - | $105,400 | 9,372 | - | - | - | - | - | - | - | - |
- - kWh |
$105,400 9,372 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $98,130 Cost: $20,000 |
$70,030 | 1,458,930 | $28,100 | 2,498 | - | - | - | - | - | - | - | - |
$70,030 1,458,930 kWh |
$28,100 2,498 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
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| 05: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS |
Savings: $45,525 Cost: $8,000 |
- | - | - | - | $(-4,755) | (-1,670) | $50,280 | 189,000 | - | - | - | - |
- - kWh |
- - kW-months/year |
$(-4,755) (-1,670) MMBtu |
$50,280 189,000 Tgal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $38,730 Cost: $42,230 |
$27,650 | 576,000 | $11,080 | 985 | - | - | - | - | - | - | - | - |
$27,650 576,000 kWh |
$11,080 985 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $38,500 Cost: $400 |
$27,500 | 573,500 | $11,000 | 982 | - | - | - | - | - | - | - | - |
$27,500 573,500 kWh |
$11,000 982 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $27,600 Cost: $37,900 |
$27,600 | 575,000 | - | - | - | - | - | - | - | - | - | - |
$27,600 575,000 kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS |
Savings: $5,640 Cost: $7,720 |
$3,120 | 65,000 | $2,520 | 224 | - | - | - | - | - | - | - | - |
$3,120 65,000 kWh |
$2,520 224 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $1,202,225 Cost: $2,452,650 |
$675,900 | 14,078,430 | $262,100 | 23,301 | $(-4,755) | (-1,670) | $50,280 | 189,000 | $327,000 | - | $(-108,300) | - | $675,900 14,078,430 kWh |
$262,100 23,301 kW-months/year |
$(-4,755) (-1,670) MMBtu |
$50,280 189,000 Tgal |
$327,000 - $ |
$(-108,300) - $ |
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| TOTAL IMPLEMENTED |
Savings: $275,500 Cost: $244,250 |
$128,400 | 2,674,930 | $147,100 | 13,079 | - | - | - | - | - | - | - | - | $128,400 2,674,930 kWh |
$147,100 13,079 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | Tgal | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Primary Raw Material | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Primary Raw Material | Ancillary Material Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||