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IAC Assessment: AM0764
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IAC Assessment: AM0764
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IAC Center Texas A&M, College Station
Assessment Year 2018
Principal Product Cartons
NAICS 322212 - Folding Paperboard Box Manufacturing
SIC 2657 - Folding Paperboard Boxes
Sales $10,000,000-$50,000,000
# of Employees 130
Plant Area (Sq.Ft.) 110,000
Annual Production 62,000,000 Units
Production Hrs. Annual 4,554
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $63,756 1,746,642 kWh $0.04
Electricity Demand $89,907 8,687 kW-months/year $10.35
Electricity Fees $19,787 - $ -
TOTAL ENERGY COSTS $190,350
RECOMMENDED SAVINGS* $42,510 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,745
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Water Disposal Other Liquid (non-haz) One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Water Disposal Other Liquid (non-haz) One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ Tgal $ gal $ $
01: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$13,350
Cost:
$7,000
$(-2,700) (-77,040) - - - - $16,900 32,100 $(-850) 1,700 - - $(-2,700)
(-77,040)
kWh
-
-
kW-months/year
-
-
$
$16,900
32,100
Tgal
$(-850)
1,700
gal
-
-
$
02: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$20,080
Cost:
$7,000
- - - - $8,310 - - - - - $11,770 - -
-
kWh
-
-
kW-months/year
$8,310
-
$
-
-
Tgal
-
-
gal
$11,770
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,725
Cost:
$7,170
- - $3,725 420 - - - - - - - - -
-
kWh
$3,725
420
kW-months/year
-
-
$
-
-
Tgal
-
-
gal
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,310
Cost:
$1,000
$1,390 39,600 $920 104 - - - - - - - - $1,390
39,600
kWh
$920
104
kW-months/year
-
-
$
-
-
Tgal
-
-
gal
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$820
Cost:
$1,390
$820 23,400 - - - - - - - - - - $820
23,400
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
-
-
gal
-
-
$
06: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$720
Cost:
$8
$180 5,120 $540 61 - - - - - - - - $180
5,120
kWh
$540
61
kW-months/year
-
-
$
-
-
Tgal
-
-
gal
-
-
$
07: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$715
Cost:
-
- - - - $715 - - - - - - - -
-
kWh
-
-
kW-months/year
$715
-
$
-
-
Tgal
-
-
gal
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$450
Cost:
$8
$270 7,800 $180 20 - - - - - - - - $270
7,800
kWh
$180
20
kW-months/year
-
-
$
-
-
Tgal
-
-
gal
-
-
$
09: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$340
Cost:
$130
$210 6,010 $130 15 - - - - - - - - $210
6,010
kWh
$130
15
kW-months/year
-
-
$
-
-
Tgal
-
-
gal
-
-
$
TOTAL RECOMMENDED Savings:
$42,510
Cost:
$23,706
$170 4,890 $5,495 620 $9,025 - $16,900 32,100 $(-850) 1,700 $11,770 - $170
4,890
kWh
$5,495
620
kW-months/year
$9,025
-
$
$16,900
32,100
Tgal
$(-850)
1,700
gal
$11,770
-
$
TOTAL IMPLEMENTED Savings:
$3,745
Cost:
$1,008
$1,570 44,720 $1,460 165 $715 - - - - - - - $1,570
44,720
kWh
$1,460
165
kW-months/year
$715
-
$
-
-
Tgal
-
-
gal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ Tgal $ gal $ $
Electricity Usage Electricity Demand Electricity Fees Water Disposal Other Liquid (non-haz) One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Water Disposal Other Liquid (non-haz) One-time Revenue or Avoided Cost