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IAC Assessment: AM0767
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IAC Assessment: AM0767
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Texas A&M, College Station
Assessment Year 2019
Principal Product Bronze valves and fittings
NAICS 332912 - Fluid Power Valve and Hose Fitting Manufacturing
SIC 3492 - Fluid Power Valves & Hose Fittings
Sales $50,000,000-$100,000,000
# of Employees 200
Plant Area (Sq.Ft.) 200,000
Annual Production 3,000,000 Pounds
Production Hrs. Annual 4,032
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $433,348 13,073,422 kWh $0.03
Electricity Demand $246,970 38,638 kW-months/year $6.39
Electricity Fees $15,546 - $ -
Natural Gas $61,667 12,440 MMBtu $4.96
TOTAL ENERGY COSTS $885,531
RECOMMENDED SAVINGS* $82,400 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $38,530
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost
$ kWh $ kW-months/year $ lb $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$26,170
Cost:
$10,000
$17,540 531,500 $8,630 1,080 - - - - $17,540
531,500
kWh
$8,630
1,080
kW-months/year
-
-
lb
-
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$20,800
Cost:
$48,700
- - $20,800 2,601 - - - - -
-
kWh
$20,800
2,601
kW-months/year
-
-
lb
-
-
$
03: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$17,710
Cost:
$5,110
$(-1,060) (-32,240) $(-770) (-96) $19,540 111,670 - - $(-1,060)
(-32,240)
kWh
$(-770)
(-96)
kW-months/year
$19,540
111,670
lb
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$12,360
Cost:
$32,745
$8,285 251,000 $4,075 510 - - - - $8,285
251,000
kWh
$4,075
510
kW-months/year
-
-
lb
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,840
Cost:
$12
$2,460 74,540 $1,380 173 - - - - $2,460
74,540
kWh
$1,380
173
kW-months/year
-
-
lb
-
-
$
06: 3.7132 REUSE RAGS UNTIL COMPLETELY SOILED Savings:
$1,520
Cost:
-
- - - - - - $1,520 - -
-
kWh
-
-
kW-months/year
-
-
lb
$1,520
-
$
TOTAL RECOMMENDED Savings:
$82,400
Cost:
$96,567
$27,225 824,800 $34,115 4,268 $19,540 111,670 $1,520 - $27,225
824,800
kWh
$34,115
4,268
kW-months/year
$19,540
111,670
lb
$1,520
-
$
TOTAL IMPLEMENTED Savings:
$38,530
Cost:
$42,745
$25,825 782,500 $12,705 1,590 - - - - $25,825
782,500
kWh
$12,705
1,590
kW-months/year
-
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost