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IAC Assessment: AM0770
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IAC Assessment: AM0770
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IAC Center Texas A&M, College Station
Assessment Year 2019
Principal Product electrical copper wire and cable
NAICS 331420 - Copper Rolling, Drawing, Extruding, and Alloying
SIC 3357 - Nonferrous Wiredrawing & Insulating
Sales $50,000,000-$100,000,000
# of Employees 85
Plant Area (Sq.Ft.) 130,000
Annual Production 20,000,000 Pounds
Production Hrs. Annual 6,672
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $266,534 4,854,524 kWh $0.05
Electricity Demand $140,502 16,531 kW-months/year $8.50
Electricity Fees $10,863 - $ -
TOTAL ENERGY COSTS $417,899
RECOMMENDED SAVINGS* $78,879 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $32,950
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$28,900
Cost:
$38,900
- - $28,900 2,628 - - - - -
-
kWh
$28,900
2,628
kW-months/year
-
-
$
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$16,150
Cost:
$2,050
$16,150 425,000 - - - - - - $16,150
425,000
kWh
-
-
kW-months/year
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$11,260
Cost:
$27,700
$6,270 165,000 $4,080 371 $310 - $600 - $6,270
165,000
kWh
$4,080
371
kW-months/year
$310
-
$
$600
-
$
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$8,810
Cost:
$11,400
- - $8,810 801 - - - - -
-
kWh
$8,810
801
kW-months/year
-
-
$
-
-
$
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$5,940
Cost:
$9,940
- - $5,940 540 - - - - -
-
kWh
$5,940
540
kW-months/year
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,700
Cost:
$675
$270 7,200 $135 12 $2,295 - - - $270
7,200
kWh
$135
12
kW-months/year
$2,295
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,840
Cost:
$500
$1,870 49,200 $970 88 - - - - $1,870
49,200
kWh
$970
88
kW-months/year
-
-
$
-
-
$
08: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$794
Cost:
-
$522 13,729 $272 25 - - - - $522
13,729
kWh
$272
25
kW-months/year
-
-
$
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,010
Cost:
$90
$530 14,000 $480 44 - - - - $530
14,000
kWh
$480
44
kW-months/year
-
-
$
-
-
$
10: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$300
Cost:
-
$300 7,700 - - - - - - $300
7,700
kWh
-
-
kW-months/year
-
-
$
-
-
$
11: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$175
Cost:
-
$85 2,200 $90 8 - - - - $85
2,200
kWh
$90
8
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$78,879
Cost:
$91,255
$25,997 684,029 $49,677 4,517 $2,605 - $600 - $25,997
684,029
kWh
$49,677
4,517
kW-months/year
$2,605
-
$
$600
-
$
TOTAL IMPLEMENTED Savings:
$32,950
Cost:
$30,925
$24,560 646,400 $5,185 471 $2,605 - $600 - $24,560
646,400
kWh
$5,185
471
kW-months/year
$2,605
-
$
$600
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost