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IAC Assessment: AM0773
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IAC Assessment: AM0773
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IAC Center Texas A&M, College Station
Assessment Year 2019
Principal Product Intermediate bulk containers
NAICS 332313 - Plate Work Manufacturing
SIC 3443 - Fabricated Plate Work (boiler Shops)
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 195,000
Annual Production 10,650 Units
Production Hrs. Annual 2,416
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $54,221 1,437,089 kWh $0.04
Electricity Demand $48,094 5,773 kW-months/year $8.33
Electricity Fees $4,082 - $ -
Natural Gas $26,060 3,098 MMBtu $8.41
TOTAL ENERGY COSTS $177,142
RECOMMENDED SAVINGS* $39,777 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,858
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $
01: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$17,060
Cost:
$25,000
- - - - - - $(-14,220) (-1,706) $31,280 284,358 - - -
-
kWh
-
-
kW-months/year
-
-
$
$(-14,220)
(-1,706)
MMBtu
$31,280
284,358
Tgal
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$11,552
Cost:
$12,220
$6,170 166,757 $5,382 853 - - - - - - - - $6,170
166,757
kWh
$5,382
853
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,768
Cost:
$1,000
$859 23,223 $909 144 - - - - - - - - $859
23,223
kWh
$909
144
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$13
Cost:
$10
$13 346 - - - - - - - - - - $13
346
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,077
Cost:
$480
$140 3,784 $38 6 - - - - - - $899 - $140
3,784
kWh
$38
6
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$899
-
$
06: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$92
Cost:
$40
$34 910 $58 9 - - - - - - - - $34
910
kWh
$58
9
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
07: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$1,751
Cost:
-
- - - - $1,751 - - - - - - - -
-
kWh
-
-
kW-months/year
$1,751
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
08: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$6,464
Cost:
$18,747
- - $6,464 1,024 - - - - - - - - -
-
kWh
$6,464
1,024
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$39,777
Cost:
$57,497
$7,216 195,020 $12,851 2,036 $1,751 - $(-14,220) (-1,706) $31,280 284,358 $899 - $7,216
195,020
kWh
$12,851
2,036
kW-months/year
$1,751
-
$
$(-14,220)
(-1,706)
MMBtu
$31,280
284,358
Tgal
$899
-
$
TOTAL IMPLEMENTED Savings:
$2,858
Cost:
$1,490
$1,012 27,353 $947 150 - - - - - - $899 - $1,012
27,353
kWh
$947
150
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$899
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes