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IAC Assessment: AM0776
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IAC Assessment: AM0776
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Texas A&M, College Station
Assessment Year 2019
Principal Product Polyethylene film and bags
NAICS 326113 - Unlaminated Plastics Film and Sheet (except Packaging) Manufacturing
SIC 3081 - Unsupported Plastics Film & Sheet
Sales $100,000,000-$500,000,000
# of Employees 223
Plant Area (Sq.Ft.) 365,000
Annual Production 120,000,000 Pounds
Production Hrs. Annual 8,712
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,157,565 38,077,815 kWh $0.03
Electricity Demand $547,184 69,696 kW-months/year $7.85
Electricity Fees $42,336 - $ -
Natural Gas $57,155 8,243 MMBtu $6.93
TOTAL ENERGY COSTS $1,804,240
RECOMMENDED SAVINGS* $86,469 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $40,439
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Usage Electricity Demand
$ kWh $ kW-months/year
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$46,030
Cost:
$25,900
$32,300 1,059,400 $13,730 1,459 $32,300
1,059,400
kWh
$13,730
1,459
kW-months/year
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$20,200
Cost:
$60,000
$14,200 465,000 $6,000 639 $14,200
465,000
kWh
$6,000
639
kW-months/year
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$11,400
Cost:
$2,000
$8,200 271,200 $3,200 372 $8,200
271,200
kWh
$3,200
372
kW-months/year
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$6,155
Cost:
$38
$4,480 146,400 $1,675 178 $4,480
146,400
kWh
$1,675
178
kW-months/year
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,244
Cost:
-
$1,318 43,213 $926 107 $1,318
43,213
kWh
$926
107
kW-months/year
06: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$440
Cost:
$100
$250 8,300 $190 23 $250
8,300
kWh
$190
23
kW-months/year
TOTAL RECOMMENDED Savings:
$86,469
Cost:
$88,038
$60,748 1,993,513 $25,721 2,778 $60,748
1,993,513
kWh
$25,721
2,778
kW-months/year
TOTAL IMPLEMENTED Savings:
$40,439
Cost:
$62,138
$28,448 934,113 $11,991 1,319 $28,448
934,113
kWh
$11,991
1,319
kW-months/year
Savings
Cost
$ kWh $ kW-months/year
Electricity Usage Electricity Demand Electricity Usage Electricity Demand