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IAC Assessment: AM0781
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IAC Assessment: AM0781
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IAC Center Texas A&M, College Station
Assessment Year 2019
Principal Product Thermoplastic extruded stock rods, plates, and tubes. Injection molded
NAICS 326121 - Unlaminated Plastics Profile Shape Manufacturing
SIC 2821 - Plastics Materials And Resins
Sales $10,000,000-$50,000,000
# of Employees 50
Plant Area (Sq.Ft.) 64,000
Annual Production 60,000 Pounds
Production Hrs. Annual 5,976
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $77,835 1,743,360 kWh $0.04
Electricity Demand $30,333 4,802 kW-months/year $6.32
Electricity Fees $253 - $ -
TOTAL ENERGY COSTS $108,421
RECOMMENDED SAVINGS* $16,363 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,155
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,349
Cost:
$43
$3,378 76,775 $971 154 - - - - $3,378
76,775
kWh
$971
154
kW-months/year
-
-
$
-
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$6,054
Cost:
$17,860
- - $6,054 961 - - - - -
-
kWh
$6,054
961
kW-months/year
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,710
Cost:
$7,720
$3,660 83,186 $1,050 167 - - - - $3,660
83,186
kWh
$1,050
167
kW-months/year
-
-
$
-
-
$
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$805
Cost:
$762
$412 9,358 $120 19 $113 - $160 - $412
9,358
kWh
$120
19
kW-months/year
$113
-
$
$160
-
$
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$445
Cost:
$780
$445 10,113 - - - - - - $445
10,113
kWh
-
-
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$16,363
Cost:
$27,165
$7,895 179,432 $8,195 1,301 $113 - $160 - $7,895
179,432
kWh
$8,195
1,301
kW-months/year
$113
-
$
$160
-
$
TOTAL IMPLEMENTED Savings:
$5,155
Cost:
$8,500
$4,105 93,299 $1,050 167 - - - - $4,105
93,299
kWh
$1,050
167
kW-months/year
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost