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IAC Assessment: AM0783
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IAC Assessment: AM0783
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IAC Center Texas A&M, College Station
Assessment Year 2019
Principal Product Fiberglass tanks
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 108
Plant Area (Sq.Ft.) 39,700
Annual Production 1,658 Units
Production Hrs. Annual 2,966
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $58,285 783,838 kWh $0.07
Electricity Demand $14,684 2,964 kW-months/year $4.95
Electricity Fees $6,000 - $ -
TOTAL ENERGY COSTS $78,969
RECOMMENDED SAVINGS* $78,146 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $77,926
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost Increase in Production Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost Increase in Production
$ kWh $ kW-months/year $ $ $ $ $ $ $ $ $ %
01: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$53,720
Cost:
$50,000
- - - - - - - - - - - - $53,720 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
$53,720
-
%
02: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$9,966
Cost:
$10,790
$7,866 104,600 $2,100 420 - - - - - - - - - - $7,866
104,600
kWh
$2,100
420
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
03: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$8,000
Cost:
$1,600
- - - - - - $1,600 - - - $6,400 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,600
-
$
-
-
$
$6,400
-
$
-
-
%
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,720
Cost:
$4,420
$2,020 26,860 $530 106 $140 - - - $30 - - - - - $2,020
26,860
kWh
$530
106
kW-months/year
$140
-
$
-
-
$
$30
-
$
-
-
$
-
-
%
05: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$1,930
Cost:
$5,180
$1,530 20,330 $400 80 - - - - - - - - - - $1,530
20,330
kWh
$400
80
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
06: 2.7145 INSTALL SKYLIGHTS Savings:
$1,210
Cost:
$3,400
$1,210 16,140 - - - - - - - - - - - - $1,210
16,140
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$380
Cost:
$570
$380 4,990 - - - - - - - - - - - - $380
4,990
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
08: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$220
Cost:
$300
$170 2,230 $50 10 - - - - - - - - - - $170
2,230
kWh
$50
10
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$78,146
Cost:
$76,260
$13,176 175,150 $3,080 616 $140 - $1,600 - $30 - $6,400 - $53,720 - $13,176
175,150
kWh
$3,080
616
kW-months/year
$140
-
$
$1,600
-
$
$30
-
$
$6,400
-
$
$53,720
-
%
TOTAL IMPLEMENTED Savings:
$77,926
Cost:
$75,960
$13,006 172,920 $3,030 606 $140 - $1,600 - $30 - $6,400 - $53,720 - $13,006
172,920
kWh
$3,030
606
kW-months/year
$140
-
$
$1,600
-
$
$30
-
$
$6,400
-
$
$53,720
-
%
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $ $ $ $ %
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost Increase in Production Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost Increase in Production