Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Texas A&M, College Station |
|---|---|
| Assessment Year | 2019 |
| Principal Product | Building fasteners and closures |
| NAICS | 332722 - Bolt, Nut, Screw, Rivet, and Washer Manufacturing |
| SIC | 3452 - Bolts, Nuts, Rivets, And Washers |
| Sales | $50,000,000-$100,000,000 |
| # of Employees | 165 |
| Plant Area (Sq.Ft.) | 205,000 |
| Annual Production | 9,600,000,000 Pieces |
| Production Hrs. Annual | 3,980 |
| Location (State) | TX |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $276,202 | 7,383,130 | kWh | $0.04 |
| Electricity Demand | $240,365 | 27,699 | kW-months/year | $8.68 |
| Electricity Fees | $47,840 | - | $ | - |
| Natural Gas | $10,765 | 1,486 | MMBtu | $7.24 |
| TOTAL ENERGY COSTS | $674,172 | |||
| RECOMMENDED SAVINGS* | $45,845 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $21,635 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Other Liquid (non-haz) | Personnel Changes | Electricity Usage | Electricity Demand | Other Liquid (non-haz) | Personnel Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | gal | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS |
Savings: $19,800 Cost: $750 |
- | - | - | - | $19,800 | 360 | - | - |
- - kWh |
- - kW-months/year |
$19,800 360 gal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $8,450 Cost: $18,920 |
$4,900 | 132,500 | $3,550 | 410 | - | - | - | - |
$4,900 132,500 kWh |
$3,550 410 kW-months/year |
- - gal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $7,880 Cost: $2,000 |
$4,620 | 124,900 | $3,260 | 376 | - | - | - | - |
$4,620 124,900 kWh |
$3,260 376 kW-months/year |
- - gal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.3212 OPTIMIZE PLANT POWER FACTOR |
Savings: $4,685 Cost: $6,865 |
- | - | $4,685 | 540 | - | - | - | - |
- - kWh |
$4,685 540 kW-months/year |
- - gal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $1,470 Cost: $460 |
$210 | 5,710 | $60 | 7 | - | - | $1,200 | - |
$210 5,710 kWh |
$60 7 kW-months/year |
- - gal |
$1,200 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.3212 OPTIMIZE PLANT POWER FACTOR |
Savings: $1,340 Cost: $5,250 |
- | - | $1,340 | 154 | - | - | - | - |
- - kWh |
$1,340 154 kW-months/year |
- - gal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $1,160 Cost: $650 |
$1,160 | 31,200 | - | - | - | - | - | - |
$1,160 31,200 kWh |
- - kW-months/year |
- - gal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS |
Savings: $620 Cost: $20 |
$380 | 10,300 | $240 | 28 | - | - | - | - |
$380 10,300 kWh |
$240 28 kW-months/year |
- - gal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.7145 INSTALL SKYLIGHTS |
Savings: $440 Cost: - |
$1,160 | 31,300 | - | - | - | - | $(-720) | - |
$1,160 31,300 kWh |
- - kW-months/year |
- - gal |
$(-720) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $45,845 Cost: $34,915 |
$12,430 | 335,910 | $13,135 | 1,515 | $19,800 | 360 | $480 | - | $12,430 335,910 kWh |
$13,135 1,515 kW-months/year |
$19,800 360 gal |
$480 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $21,635 Cost: $27,805 |
$9,900 | 267,700 | $11,735 | 1,354 | - | - | - | - | $9,900 267,700 kWh |
$11,735 1,354 kW-months/year |
- - gal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | gal | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Other Liquid (non-haz) | Personnel Changes | Electricity Usage | Electricity Demand | Other Liquid (non-haz) | Personnel Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||