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IAC Assessment: AM0787
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IAC Assessment: AM0787
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IAC Center Texas A&M, College Station
Assessment Year 2019
Principal Product Clay coated and chip paperboard
NAICS 322130 - Paperboard Mills
SIC 2631 - Paperboard Mills
Sales $50,000,000-$100,000,000
# of Employees 95
Plant Area (Sq.Ft.) 170,000
Annual Production 124,000 Units
Production Hrs. Annual 8,712
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,338,100 55,519,380 kWh $0.04
Electricity Demand $735,222 97,780 kW-months/year $7.52
Electricity Fees $3,140,978 - $ -
Natural Gas $1,927,192 1,280,254 MMBtu $1.51
TOTAL ENERGY COSTS $8,141,493
RECOMMENDED SAVINGS* $747,949 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $144,579
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.3321 USE STEAM PRESSURE REDUCTION TO GENERATE POWER Savings:
$290,927
Cost:
$1,011,274
$290,927 8,241,552 - - - - $290,927
8,241,552
kWh
-
-
kW-months/year
-
-
MMBtu
02: 2.3416 USE COMBINED CYCLE GAS TURBINE GENERATOR SETS WITH WASTE HEAT BOILERS CONNECTED TO TURBINE EXHAUST Savings:
$312,044
Cost:
$849,614
$312,044 6,915,582 - - - - $312,044
6,915,582
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$56,595
Cost:
$10,440
- - - - $56,595 37,730 -
-
kWh
-
-
kW-months/year
$56,595
37,730
MMBtu
04: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$13,271
Cost:
$14,560
$10,525 250,589 $2,746 345 - - $10,525
250,589
kWh
$2,746
345
kW-months/year
-
-
MMBtu
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$70,814
Cost:
$178,864
- - $70,814 8,895 - - -
-
kWh
$70,814
8,895
kW-months/year
-
-
MMBtu
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,322
Cost:
$825
$2,322 55,287 - - - - $2,322
55,287
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,577
Cost:
$2,640
$1,036 24,672 $541 68 - - $1,036
24,672
kWh
$541
68
kW-months/year
-
-
MMBtu
08: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$399
Cost:
$280
$264 6,284 $135 17 - - $264
6,284
kWh
$135
17
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$747,949
Cost:
$2,068,497
$617,118 15,493,966 $74,236 9,325 $56,595 37,730 $617,118
15,493,966
kWh
$74,236
9,325
kW-months/year
$56,595
37,730
MMBtu
TOTAL IMPLEMENTED Savings:
$144,579
Cost:
$207,329
$13,883 330,548 $74,101 9,308 $56,595 37,730 $13,883
330,548
kWh
$74,101
9,308
kW-months/year
$56,595
37,730
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas