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IAC Assessment: AM0788
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IAC Assessment: AM0788
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IAC Center Texas A&M, College Station
Assessment Year 2019
Principal Product Bolts and fasteners
NAICS 332722 - Bolt, Nut, Screw, Rivet, and Washer Manufacturing
SIC 3452 - Bolts, Nuts, Rivets, And Washers
Sales $5,000,000-$10,000,000
# of Employees 65
Plant Area (Sq.Ft.) 40,000
Annual Production 40,000 Tons
Production Hrs. Annual 4,520
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $106,045 2,040,676 kWh $0.05
Electricity Demand $56,534 9,729 kW-months/year $5.81
Electricity Fees $15,436 - $ -
Natural Gas $70,821 14,537 MMBtu $4.87
TOTAL ENERGY COSTS $248,836
RECOMMENDED SAVINGS* $30,110 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,810
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$10,300
Cost:
$28,750
- - $10,300 1,825 - - - - -
-
kWh
$10,300
1,825
kW-months/year
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,355
Cost:
$1,000
$5,350 107,000 $2,005 355 - - - - $5,350
107,000
kWh
$2,005
355
kW-months/year
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,200
Cost:
$17,300
$4,950 99,000 $1,850 327 - - $400 - $4,950
99,000
kWh
$1,850
327
kW-months/year
-
-
$
$400
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,125
Cost:
$4,520
$2,085 41,700 $850 151 - - $190 - $2,085
41,700
kWh
$850
151
kW-months/year
-
-
$
$190
-
$
05: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$1,270
Cost:
-
- - - - $1,270 - - - -
-
kWh
-
-
kW-months/year
$1,270
-
$
-
-
$
06: 2.7132 INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS Savings:
$860
Cost:
$124
$620 12,400 $240 42 - - - - $620
12,400
kWh
$240
42
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$30,110
Cost:
$51,694
$13,005 260,100 $15,245 2,700 $1,270 - $590 - $13,005
260,100
kWh
$15,245
2,700
kW-months/year
$1,270
-
$
$590
-
$
TOTAL IMPLEMENTED Savings:
$19,810
Cost:
$22,944
$13,005 260,100 $4,945 875 $1,270 - $590 - $13,005
260,100
kWh
$4,945
875
kW-months/year
$1,270
-
$
$590
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Ancillary Material Cost