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IAC Assessment: AM0789
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IAC Assessment: AM0789
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IAC Center Texas A&M, College Station
Assessment Year 2019
Principal Product Butt weld pipe fittings
NAICS 331210 - Iron and Steel Pipe and Tube Manufacturing from Purchased Steel
SIC 3498 - Fabricated Pipe And Fittings
Sales $10,000,000-$50,000,000
# of Employees 67
Plant Area (Sq.Ft.) 93,648
Annual Production 4,000 Pieces
Production Hrs. Annual 4,560
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $139,746 3,196,984 kWh $0.04
Electricity Demand $80,577 20,695 kW-months/year $3.89
Electricity Fees $6,952 - $ -
Natural Gas $218,043 52,802 MMBtu $4.13
TOTAL ENERGY COSTS $445,318
RECOMMENDED SAVINGS* $60,930 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $56,640
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Ancillary Material Cost Electricity Usage Electricity Demand Ancillary Material Cost
$ kWh $ kW-months/year $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$28,740
Cost:
$46,480
$20,300 461,800 $9,000 1,445 $(-560) - $20,300
461,800
kWh
$9,000
1,445
kW-months/year
$(-560)
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$15,300
Cost:
$53,500
- - $15,300 2,483 - - -
-
kWh
$15,300
2,483
kW-months/year
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,100
Cost:
$2,000
$5,000 114,000 $2,100 340 - - $5,000
114,000
kWh
$2,100
340
kW-months/year
-
-
$
04: 2.7145 INSTALL SKYLIGHTS Savings:
$4,290
Cost:
$7,120
$4,290 97,500 - - - - $4,290
97,500
kWh
-
-
kW-months/year
-
-
$
05: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$3,600
Cost:
-
$3,600 82,200 - - - - $3,600
82,200
kWh
-
-
kW-months/year
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,900
Cost:
$1,620
$1,900 43,500 - - - - $1,900
43,500
kWh
-
-
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$60,930
Cost:
$110,720
$35,090 799,000 $26,400 4,268 $(-560) - $35,090
799,000
kWh
$26,400
4,268
kW-months/year
$(-560)
-
$
TOTAL IMPLEMENTED Savings:
$56,640
Cost:
$103,600
$30,800 701,500 $26,400 4,268 $(-560) - $30,800
701,500
kWh
$26,400
4,268
kW-months/year
$(-560)
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Ancillary Material Cost Electricity Usage Electricity Demand Ancillary Material Cost