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IAC Assessment: AM0791
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IAC Assessment: AM0791
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Texas A&M, College Station
Assessment Year 2019
Principal Product Plastic containers, buckets, and material handling products
NAICS 326121 - Unlaminated Plastics Profile Shape Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 108,000
Annual Production 36,000,000 Pieces
Production Hrs. Annual 8,664
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,240,810 18,654,404 kWh $0.07
Electricity Demand $327,670 37,998 kW-months/year $8.62
Electricity Fees $47,631 - $ -
Natural Gas $4,996 1,058 MMBtu $4.72
TOTAL ENERGY COSTS $1,651,011
RECOMMENDED SAVINGS* $384,390 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $380,485
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ $ $ $ $ $
01: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$282,870
Cost:
$5,000
- - - - - - $282,870 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$282,870
-
$
-
-
$
-
-
$
02: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$56,640
Cost:
$5,000
- - - - - - - - - - $56,640 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
$56,640
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$40,100
Cost:
$66,545
- - $40,100 5,347 - - - - - - - - -
-
kWh
$40,100
5,347
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,180
Cost:
$1,670
$2,180 46,330 - - - - - - - - - - $2,180
46,330
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,725
Cost:
$2,590
$1,380 29,300 $320 56 - - - - $25 - - - $1,380
29,300
kWh
$320
56
kW-months/year
-
-
$
-
-
$
$25
-
$
-
-
$
06: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$540
Cost:
-
- - - - $540 - - - - - - - -
-
kWh
-
-
kW-months/year
$540
-
$
-
-
$
-
-
$
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$335
Cost:
$8
$275 5,900 $60 11 - - - - - - - - $275
5,900
kWh
$60
11
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$384,390
Cost:
$80,813
$3,835 81,530 $40,480 5,414 $540 - $282,870 - $25 - $56,640 - $3,835
81,530
kWh
$40,480
5,414
kW-months/year
$540
-
$
$282,870
-
$
$25
-
$
$56,640
-
$
TOTAL IMPLEMENTED Savings:
$380,485
Cost:
$76,553
$275 5,900 $40,160 5,358 $540 - $282,870 - - - $56,640 - $275
5,900
kWh
$40,160
5,358
kW-months/year
$540
-
$
$282,870
-
$
-
-
$
$56,640
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost