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IAC Assessment: AM0793
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IAC Assessment: AM0793
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Texas A&M, College Station
Assessment Year 2020
Principal Product Investment casting, precision machining
NAICS 332710 - Machine Shops
SIC 3599 - Industrial Machinery, Nec
Sales $50,000,000-$100,000,000
# of Employees 45
Plant Area (Sq.Ft.) 137,000
Annual Production 18,000 Pieces
Production Hrs. Annual 4,124
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $409,811 5,839,900 kWh $0.07
Electricity Demand $84,919 15,162 kW-months/year $5.60
Electricity Fees $14,839 - $ -
Natural Gas $8,660 1,514 MMBtu $5.72
TOTAL ENERGY COSTS $518,228
RECOMMENDED SAVINGS* $151,643 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $151,643
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$122,230
Cost:
$353,500
$9,290 138,600 $1,940 324 - - $111,000 - $9,290
138,600
kWh
$1,940
324
kW-months/year
-
-
$
$111,000
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$19,281
Cost:
$24,231
$15,796 235,766 $4,116 686 $722 - $(-1,353) - $15,796
235,766
kWh
$4,116
686
kW-months/year
$722
-
$
$(-1,353)
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,008
Cost:
$2,735
$1,008 15,047 - - - - - - $1,008
15,047
kWh
-
-
kW-months/year
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,270
Cost:
$680
$335 5,010 $42 7 $1,275 - $1,618 - $335
5,010
kWh
$42
7
kW-months/year
$1,275
-
$
$1,618
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,875
Cost:
$4,200
$2,875 42,900 - - - - - - $2,875
42,900
kWh
-
-
kW-months/year
-
-
$
-
-
$
06: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$923
Cost:
$100
$729 10,876 $194 32 - - - - $729
10,876
kWh
$194
32
kW-months/year
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,056
Cost:
$1,000
$1,631 24,357 $425 71 - - - - $1,631
24,357
kWh
$425
71
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$151,643
Cost:
$386,446
$31,664 472,556 $6,717 1,120 $1,997 - $111,265 - $31,664
472,556
kWh
$6,717
1,120
kW-months/year
$1,997
-
$
$111,265
-
$
TOTAL IMPLEMENTED Savings:
$151,643
Cost:
$386,446
$31,664 472,556 $6,717 1,120 $1,997 - $111,265 - $31,664
472,556
kWh
$6,717
1,120
kW-months/year
$1,997
-
$
$111,265
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost