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IAC Assessment: AM0796
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IAC Assessment: AM0796
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IAC Center Texas A&M, College Station
Assessment Year 2020
Principal Product PTFE polymer seals, rods, cylinders and sheets
NAICS 326122 - Plastics Pipe and Pipe Fitting Manufacturing
SIC 3053 - Gaskets, Packing And Sealing Devices
Sales $10,000,000-$50,000,000
# of Employees 124
Plant Area (Sq.Ft.) 75,000
Annual Production 200,000 Pounds
Production Hrs. Annual 6,192
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $290,836 6,197,174 kWh $0.05
Electricity Demand $134,743 16,063 kW-months/year $8.39
Electricity Fees $35,209 - $ -
Natural Gas $19,193 2,501 MMBtu $7.67
TOTAL ENERGY COSTS $479,981
RECOMMENDED SAVINGS* $203,000 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ $ $ $
01: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$163,700
Cost:
$7,500
- - - - $32,740 - - - $130,960 - -
-
kWh
-
-
kW-months/year
$32,740
-
$
-
-
$
$130,960
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$20,000
Cost:
$47,510
- - $20,000 2,584 - - - - - - -
-
kWh
$20,000
2,584
kW-months/year
-
-
$
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,300
Cost:
$11,500
$6,700 129,000 $2,300 297 - - $300 - - - $6,700
129,000
kWh
$2,300
297
kW-months/year
-
-
$
$300
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,470
Cost:
$30
$3,330 64,000 $1,140 147 - - - - - - $3,330
64,000
kWh
$1,140
147
kW-months/year
-
-
$
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,880
Cost:
$3,720
$2,880 55,400 - - - - - - - - $2,880
55,400
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
06: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,230
Cost:
$200
$910 17,500 $320 41 - - - - - - $910
17,500
kWh
$320
41
kW-months/year
-
-
$
-
-
$
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$830
Cost:
$150
$830 16,000 - - - - - - - - $830
16,000
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$590
Cost:
$86
$435 8,530 $155 20 - - - - - - $435
8,530
kWh
$155
20
kW-months/year
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$203,000
Cost:
$70,696
$15,085 290,430 $23,915 3,089 $32,740 - $300 - $130,960 - $15,085
290,430
kWh
$23,915
3,089
kW-months/year
$32,740
-
$
$300
-
$
$130,960
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Ancillary Material Cost One-time Revenue or Avoided Cost