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IAC Assessment: AM0797
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IAC Assessment: AM0797
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IAC Center Texas A&M, College Station
Assessment Year 2020
Principal Product Water, juice, and carbonated beverages
NAICS 312111 - Soft Drink Manufacturing
SIC 2086 - Bottled And Canned Soft Drinks
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 310,000
Annual Production 35,600,000 Pieces
Production Hrs. Annual 8,592
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $734,923 16,303,382 kWh $0.05
Electricity Demand $324,982 37,111 kW-months/year $8.76
Electricity Fees $23,532 - $ -
Natural Gas $256,640 62,285 MMBtu $4.12
TOTAL ENERGY COSTS $1,340,077
RECOMMENDED SAVINGS* $66,199 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $66,199
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$17,410
Cost:
$34,210
- - $17,410 1,894 - - - - -
-
kWh
$17,410
1,894
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$17,400
Cost:
$2,000
$13,500 299,000 $3,900 420 - - - - $13,500
299,000
kWh
$3,900
420
kW-months/year
-
-
MMBtu
-
-
$
03: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$9,500
Cost:
$20,000
- - - - $9,500 2,774 - - -
-
kWh
-
-
kW-months/year
$9,500
2,774
MMBtu
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$5,799
Cost:
$400
$4,129 91,500 $1,670 182 - - - - $4,129
91,500
kWh
$1,670
182
kW-months/year
-
-
MMBtu
-
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$5,725
Cost:
$420
$4,455 99,000 $1,270 138 - - - - $4,455
99,000
kWh
$1,270
138
kW-months/year
-
-
MMBtu
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,280
Cost:
$22,200
$2,250 50,000 $670 73 - - $360 - $2,250
50,000
kWh
$670
73
kW-months/year
-
-
MMBtu
$360
-
$
07: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$5,500
Cost:
$200
$3,900 87,600 $1,600 175 - - - - $3,900
87,600
kWh
$1,600
175
kW-months/year
-
-
MMBtu
-
-
$
08: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$860
Cost:
$60
$550 12,400 $310 34 - - - - $550
12,400
kWh
$310
34
kW-months/year
-
-
MMBtu
-
-
$
09: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$725
Cost:
$730
$725 16,100 - - - - - - $725
16,100
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$66,199
Cost:
$80,220
$29,509 655,600 $26,830 2,916 $9,500 2,774 $360 - $29,509
655,600
kWh
$26,830
2,916
kW-months/year
$9,500
2,774
MMBtu
$360
-
$
TOTAL IMPLEMENTED Savings:
$66,199
Cost:
$80,220
$29,509 655,600 $26,830 2,916 $9,500 2,774 $360 - $29,509
655,600
kWh
$26,830
2,916
kW-months/year
$9,500
2,774
MMBtu
$360
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost