Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Texas A&M, College Station |
|---|---|
| Assessment Year | 2020 |
| Principal Product | Extruded rubber products |
| NAICS | 326199 - All Other Plastics Product Manufacturing |
| SIC | 3069 - Fabricated Rubber Products, Nec |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 70 |
| Plant Area (Sq.Ft.) | 60,000 |
| Annual Production | 30,000,000 Pounds |
| Production Hrs. Annual | 7,296 |
| Location (State) | TX |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $287,987 | 6,806,477 | kWh | $0.04 |
| Electricity Demand | $147,376 | 22,568 | kW-months/year | $6.53 |
| Electricity Fees | $12,077 | - | $ | - |
| Natural Gas | $75,667 | 14,594 | MMBtu | $5.18 |
| TOTAL ENERGY COSTS | $523,107 | |||
| RECOMMENDED SAVINGS* | $63,410 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $62,400 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Administrative Changes | Ancillary Material Cost | One-time Revenue or Avoided Cost | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Administrative Changes | Ancillary Material Cost | One-time Revenue or Avoided Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $23,995 Cost: $34,780 |
$18,640 | 443,790 | $5,810 | 730 | - | - | - | - | - | - | $(-455) | - | - | - |
$18,640 443,790 kWh |
$5,810 730 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
$(-455) - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES |
Savings: $28,400 Cost: $2,000 |
- | - | - | - | - | - | - | - | $5,680 | - | - | - | $22,720 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
$5,680 - $ |
- - $ |
$22,720 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $2,980 Cost: $1,700 |
$2,275 | 54,200 | $705 | 89 | - | - | - | - | - | - | - | - | - | - |
$2,275 54,200 kWh |
$705 89 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $2,880 Cost: $3,630 |
$1,880 | 44,710 | $970 | 122 | - | - | - | - | - | - | $30 | - | - | - |
$1,880 44,710 kWh |
$970 122 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
$30 - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $1,450 Cost: $20 |
$1,050 | 25,000 | $400 | 50 | - | - | - | - | - | - | - | - | - | - |
$1,050 25,000 kWh |
$400 50 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $1,070 Cost: $545 |
$115 | 2,730 | $25 | 3 | - | - | $470 | - | - | - | $460 | - | - | - |
$115 2,730 kWh |
$25 3 kW-months/year |
- - MMBtu |
$470 - $ |
- - $ |
$460 - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.7135 INSTALL OCCUPANCY SENSORS |
Savings: $1,010 Cost: $200 |
$1,010 | 24,180 | - | - | - | - | - | - | - | - | - | - | - | - |
$1,010 24,180 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $760 Cost: $500 |
- | - | - | - | $760 | 150 | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$760 150 MMBtu |
- - $ |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED |
Savings: $395 Cost: $115 |
$260 | 6,200 | $135 | 17 | - | - | - | - | - | - | - | - | - | - |
$260 6,200 kWh |
$135 17 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $340 Cost: $144 |
- | - | - | - | $340 | 67 | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$340 67 MMBtu |
- - $ |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $130 Cost: $190 |
$100 | 2,480 | $30 | 4 | - | - | - | - | - | - | - | - | - | - |
$100 2,480 kWh |
$30 4 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $63,410 Cost: $43,824 |
$25,330 | 603,290 | $8,075 | 1,015 | $1,100 | 217 | $470 | - | $5,680 | - | $35 | - | $22,720 | - | $25,330 603,290 kWh |
$8,075 1,015 kW-months/year |
$1,100 217 MMBtu |
$470 - $ |
$5,680 - $ |
$35 - $ |
$22,720 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $62,400 Cost: $43,624 |
$24,320 | 579,110 | $8,075 | 1,015 | $1,100 | 217 | $470 | - | $5,680 | - | $35 | - | $22,720 | - | $24,320 579,110 kWh |
$8,075 1,015 kW-months/year |
$1,100 217 MMBtu |
$470 - $ |
$5,680 - $ |
$35 - $ |
$22,720 - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Administrative Changes | Ancillary Material Cost | One-time Revenue or Avoided Cost | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Administrative Changes | Ancillary Material Cost | One-time Revenue or Avoided Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||