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IAC Assessment: AM0807
Sponsored by:
EERE AMO
IAC logo
IAC Assessment: AM0807
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IAC Center Texas A&M, College Station
Assessment Year 2020
Principal Product High density polyethylene plastic parts
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $25,000,000
# of Employees 110
Plant Area (Sq.Ft.) 157,000
Annual Production 250,526 Units
Production Hrs. Annual 8,640
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $269,449 3,759,324 kWh $0.07
Electricity Demand $73,143 9,450 kW/month $7.74
Electricity Fees $2,772 - $ -
TOTAL ENERGY COSTS $345,364
RECOMMENDED SAVINGS* $45,972 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW/month $ $ $ $ $ $
01: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$12,243
Cost:
$320
- - - - - - $12,243 - - - -
-
kWh
-
-
kW/month
-
-
$
$12,243
-
$
-
-
$
02: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$10,390
Cost:
$800
$224 3,200 $16 2 $18,400 - - - $(-8,250) - $224
3,200
kWh
$16
2
kW/month
$18,400
-
$
-
-
$
$(-8,250)
-
$
03: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$9,795
Cost:
$2,700
$7,775 111,070 $2,020 260 - - - - - - $7,775
111,070
kWh
$2,020
260
kW/month
-
-
$
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,453
Cost:
$1,000
$3,992 57,024 $613 79 $(-1,152) - - - - - $3,992
57,024
kWh
$613
79
kW/month
$(-1,152)
-
$
-
-
$
-
-
$
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,462
Cost:
$1,138
$3,462 49,460 - - - - - - - - $3,462
49,460
kWh
-
-
kW/month
-
-
$
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,095
Cost:
$6,130
$1,453 16,911 $651 84 - - - - $(-9) - $1,453
16,911
kWh
$651
84
kW/month
-
-
$
-
-
$
$(-9)
-
$
07: 2.4156 ESTABLISH A PREVENTATIVE MAINTENANCE PROGRAM Savings:
$1,430
Cost:
$4,570
$7,650 109,300 $1,300 170 $(-7,900) - $380 - - - $7,650
109,300
kWh
$1,300
170
kW/month
$(-7,900)
-
$
$380
-
$
-
-
$
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,500
Cost:
$16
$2,170 31,000 $330 43 - - - - - - $2,170
31,000
kWh
$330
43
kW/month
-
-
$
-
-
$
-
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$604
Cost:
$1,239
$604 6,713 - - - - - - - - $604
6,713
kWh
-
-
kW/month
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$45,972
Cost:
$17,913
$27,330 384,678 $4,930 638 $9,348 - $12,623 - $(-8,259) - $27,330
384,678
kWh
$4,930
638
kW/month
$9,348
-
$
$12,623
-
$
$(-8,259)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW/month
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW/month $ $ $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost