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IAC Assessment: AM0813
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IAC Assessment: AM0813
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IAC Center Texas A&M, College Station
Assessment Year 2020
Principal Product Thermoformed plastics
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 30
Plant Area (Sq.Ft.) 51,516
Annual Production 1,146 Tons
Production Hrs. Annual 2,000
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $59,435 1,248,640 kWh $0.05
Electricity Demand $45,299 4,338 kW-months/year $10.44
Electricity Fees $3,635 - $ -
TOTAL ENERGY COSTS $108,369
RECOMMENDED SAVINGS* $23,795 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,725
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$9,070
Cost:
$14,280
- - $9,070 868 - - - - -
-
kWh
$9,070
868
kW-months/year
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,260
Cost:
$2,000
$2,760 57,700 $4,500 430 - - - - $2,760
57,700
kWh
$4,500
430
kW-months/year
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,370
Cost:
$6,880
$670 14,050 $1,085 106 - - $615 - $670
14,050
kWh
$1,085
106
kW-months/year
-
-
$
$615
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,380
Cost:
$13
$900 18,850 $1,480 142 - - - - $900
18,850
kWh
$1,480
142
kW-months/year
-
-
$
-
-
$
05: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$1,735
Cost:
-
- - - - $1,735 - - - -
-
kWh
-
-
kW-months/year
$1,735
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$980
Cost:
$1,040
$980 20,500 - - - - - - $980
20,500
kWh
-
-
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$23,795
Cost:
$24,213
$5,310 111,100 $16,135 1,546 $1,735 - $615 - $5,310
111,100
kWh
$16,135
1,546
kW-months/year
$1,735
-
$
$615
-
$
TOTAL IMPLEMENTED Savings:
$14,725
Cost:
$9,933
$5,310 111,100 $7,065 678 $1,735 - $615 - $5,310
111,100
kWh
$7,065
678
kW-months/year
$1,735
-
$
$615
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Ancillary Material Cost