IAC logo
IAC Assessment: AM0816
Sponsored by:
EERE AMO
IAC logo
IAC Assessment: AM0816
IAC Center Texas A&M, College Station
Assessment Year 2020
Principal Product Mixing and blending equipment
NAICS 333249 - Other Industrial Machinery Manufacturing
SIC 3559 - Special Industry Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 95
Plant Area (Sq.Ft.) 140,000
Annual Production 50,000 Pieces
Production Hrs. Annual 4,252
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $46,667 1,054,900 kWh $0.04
Electricity Demand $42,800 4,448 kW-months/year $9.62
Electricity Fees $7,381 - $ -
Natural Gas $15,558 3,302 MMBtu $4.71
TOTAL ENERGY COSTS $112,406
RECOMMENDED SAVINGS* $60,040 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $45,620
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Primary Raw Material Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Primary Raw Material Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ $ $ $ $ $
01: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$42,750
Cost:
$3,000
- - - - $7,381 - $1,169 - - - $34,200 - -
-
kWh
-
-
kW-months/year
$7,381
-
$
$1,169
-
$
-
-
$
$34,200
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$11,430
Cost:
$11,910
$5,130 116,000 $6,300 656 - - - - - - - - $5,130
116,000
kWh
$6,300
656
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,750
Cost:
$1,150
$1,230 28,000 $1,520 158 - - - - - - - - $1,230
28,000
kWh
$1,520
158
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
04: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$1,250
Cost:
$4,570
$120 2,790 - - - - - - $1,130 - - - $120
2,790
kWh
-
-
kW-months/year
-
-
$
-
-
$
$1,130
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,510
Cost:
$15
$680 15,330 $830 87 - - - - - - - - $680
15,330
kWh
$830
87
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
06: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$230
Cost:
$150
$100 2,210 $130 14 - - - - - - - - $100
2,210
kWh
$130
14
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
07: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$120
Cost:
-
$120 2,705 - - - - - - - - - - $120
2,705
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$60,040
Cost:
$20,795
$7,380 167,035 $8,780 915 $7,381 - $1,169 - $1,130 - $34,200 - $7,380
167,035
kWh
$8,780
915
kW-months/year
$7,381
-
$
$1,169
-
$
$1,130
-
$
$34,200
-
$
TOTAL IMPLEMENTED Savings:
$45,620
Cost:
$4,150
$1,350 30,705 $1,520 158 $7,381 - $1,169 - - - $34,200 - $1,350
30,705
kWh
$1,520
158
kW-months/year
$7,381
-
$
$1,169
-
$
-
-
$
$34,200
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Primary Raw Material Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Primary Raw Material Ancillary Material Cost One-time Revenue or Avoided Cost