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IAC Assessment: AM0817
Sponsored by:
DOE MESC
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IAC Assessment: AM0817
IAC Center Texas A&M, College Station
Assessment Year 2020
Principal Product Wire rope and slings
NAICS 332618 - Other Fabricated Wire Product Manufacturing
SIC 3496 - Misc. Fabricated Wire Products
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 90,000
Annual Production 30,000 Pieces
Production Hrs. Annual 2,750
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $34,141 792,960 kWh $0.04
Electricity Demand $19,297 3,442 kW-months/year $5.61
Electricity Fees $9,194 - $ -
TOTAL ENERGY COSTS $62,632
RECOMMENDED SAVINGS* $57,470 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,030
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ $ $ $ $ $
01: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$23,040
Cost:
$20,000
- - - - - - $23,040 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$23,040
-
$
-
-
$
-
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$4,170
Cost:
$12,500
- - $4,170 692 - - - - - - - - -
-
kWh
$4,170
692
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
03: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$19,400
Cost:
$3,000
- - - - $3,880 - - - - - $15,520 - -
-
kWh
-
-
kW-months/year
$3,880
-
$
-
-
$
-
-
$
$15,520
-
$
04: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$2,950
Cost:
$200
- - - - - - - - $2,950 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$2,950
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,690
Cost:
$8,520
$1,540 35,900 $1,120 196 - - - - $30 - - - $1,540
35,900
kWh
$1,120
196
kW-months/year
-
-
$
-
-
$
$30
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,950
Cost:
$2,820
$1,140 26,330 $520 90 - - - - $290 - - - $1,140
26,330
kWh
$520
90
kW-months/year
-
-
$
-
-
$
$290
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,720
Cost:
$800
$1,000 23,200 $720 126 - - - - - - - - $1,000
23,200
kWh
$720
126
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,210
Cost:
$140
$1,210 28,140 - - - - - - - - - - $1,210
28,140
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$340
Cost:
$10
$210 4,870 $130 22 - - - - - - - - $210
4,870
kWh
$130
22
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$57,470
Cost:
$47,990
$5,100 118,440 $6,660 1,126 $3,880 - $23,040 - $3,270 - $15,520 - $5,100
118,440
kWh
$6,660
1,126
kW-months/year
$3,880
-
$
$23,040
-
$
$3,270
-
$
$15,520
-
$
TOTAL IMPLEMENTED Savings:
$3,030
Cost:
$8,530
$1,750 40,770 $1,250 218 - - - - $30 - - - $1,750
40,770
kWh
$1,250
218
kW-months/year
-
-
$
-
-
$
$30
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost