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IAC Assessment: AM0823
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IAC Assessment: AM0823
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IAC Center Texas A&M, College Station
Assessment Year 2021
Principal Product Plastic pellets
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 150
Plant Area (Sq.Ft.) 650,000
Annual Production 500,000 Tons
Production Hrs. Annual 8,569
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $732,000 24,111,000 kWh $0.03
Electricity Demand $221,562 41,436 kW-months/year $5.35
Electricity Fees $83,964 - $ -
Natural Gas $123,446 23,716 MMBtu $5.21
TOTAL ENERGY COSTS $1,160,972
RECOMMENDED SAVINGS* $470,558 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $372,155
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $ $ $
01: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$340,250
Cost:
$15,000
- - - - $68,050 - - - - - - - $272,200 - -
-
kWh
-
-
kW-months/year
$68,050
-
$
-
-
MMBtu
-
-
$
-
-
$
$272,200
-
$
02: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$40,526
Cost:
-
- - - - - - - - $40,526 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$40,526
-
$
-
-
$
-
-
$
03: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$18,600
Cost:
-
- - - - - - - - $18,600 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$18,600
-
$
-
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$11,170
Cost:
$104
$8,810 293,708 $2,360 441 - - - - - - - - - - $8,810
293,708
kWh
$2,360
441
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$11,203
Cost:
$1,088
$11,203 373,447 - - - - - - - - - - - - $11,203
373,447
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$23,744
Cost:
$1,095
$18,242 608,095 $5,147 962 - - $355 68 - - - - - - $18,242
608,095
kWh
$5,147
962
kW-months/year
-
-
$
$355
68
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$375
Cost:
$125
$230 7,665 $145 27 - - - - - - - - - - $230
7,665
kWh
$145
27
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,760
Cost:
$1,150
$1,390 46,270 $370 70 - - - - - - - - - - $1,390
46,270
kWh
$370
70
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
09: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$110
Cost:
$104
$110 3,730 - - - - - - - - - - - - $110
3,730
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,570
Cost:
$15,180
- - $11,750 311,135 - - - - - - $(-1,180) - - - -
-
kWh
$11,750
311,135
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
$(-1,180)
-
$
-
-
$
11: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$12,250
Cost:
$29,300
$12,250 408,100 - - - - - - - - - - - - $12,250
408,100
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$470,558
Cost:
$63,146
$52,235 1,741,015 $19,772 312,635 $68,050 - $355 68 $59,126 - $(-1,180) - $272,200 - $52,235
1,741,015
kWh
$19,772
312,635
kW-months/year
$68,050
-
$
$355
68
MMBtu
$59,126
-
$
$(-1,180)
-
$
$272,200
-
$
TOTAL IMPLEMENTED Savings:
$372,155
Cost:
$16,379
$10,430 347,643 $2,875 538 $68,050 - - - $18,600 - - - $272,200 - $10,430
347,643
kWh
$2,875
538
kW-months/year
$68,050
-
$
-
-
MMBtu
$18,600
-
$
-
-
$
$272,200
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost