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IAC Assessment: AM0835
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IAC Assessment: AM0835
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IAC Center Texas A&M, College Station
Assessment Year 2022
Principal Product Finished and semi-finished metal parts
NAICS 331221 - Rolled Steel Shape Manufacturing
SIC 3312 - Blast Furnaces And Steel Mills
Sales $50,000,000-$100,000,000
# of Employees 79
Plant Area (Sq.Ft.) 185,000
Annual Production 18,000,000 Pounds
Production Hrs. Annual 3,129
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $51,554 1,310,012 kWh $0.04
Electricity Demand $37,272 4,218 kW-months/year $8.84
Electricity Fees $1,776 - $ -
TOTAL ENERGY COSTS $90,602
RECOMMENDED SAVINGS* $13,221 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $13,221
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,925
Cost:
$2,265
$2,925 75,000 - - - - - - $2,925
75,000
kWh
-
-
kW-months/year
-
-
$
-
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$4,178
Cost:
$15,055
- - $4,178 482 - - - - -
-
kWh
$4,178
482
kW-months/year
-
-
$
-
-
$
03: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$2,870
Cost:
-
$2,870 71,300 - - - - - - $2,870
71,300
kWh
-
-
kW-months/year
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,885
Cost:
$8,600
$710 18,200 $685 79 - - $490 - $710
18,200
kWh
$685
79
kW-months/year
-
-
$
$490
-
$
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$810
Cost:
-
$1,000 25,600 - - $(-190) - - - $1,000
25,600
kWh
-
-
kW-months/year
$(-190)
-
$
-
-
$
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$310
Cost:
$36
$120 3,070 $190 22 - - - - $120
3,070
kWh
$190
22
kW-months/year
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$243
Cost:
$308
$182 4,680 $61 7 - - - - $182
4,680
kWh
$61
7
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$13,221
Cost:
$26,264
$7,807 197,850 $5,114 590 $(-190) - $490 - $7,807
197,850
kWh
$5,114
590
kW-months/year
$(-190)
-
$
$490
-
$
TOTAL IMPLEMENTED Savings:
$13,221
Cost:
$26,264
$7,807 197,850 $5,114 590 $(-190) - $490 - $7,807
197,850
kWh
$5,114
590
kW-months/year
$(-190)
-
$
$490
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost