Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Texas A&M, College Station |
|---|---|
| Assessment Year | 2022 |
| Principal Product | Industrial springs |
| NAICS | 332613 - Spring Manufacturing |
| SIC | 3493 - Steel Springs, Except Wire |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 90 |
| Plant Area (Sq.Ft.) | 100,000 |
| Annual Production | 25,000 Pieces |
| Production Hrs. Annual | 2,574 |
| Location (State) | TX |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $76,634 | 1,677,134 | kWh | $0.05 |
| Electricity Demand | $75,936 | 10,486 | kW-months/year | $7.24 |
| Electricity Fees | $4,739 | - | $ | - |
| Natural Gas | $111,324 | 23,282 | MMBtu | $4.78 |
| TOTAL ENERGY COSTS | $268,633 | |||
| RECOMMENDED SAVINGS* | $49,446 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $21,201 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Ancillary Material Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.3212 OPTIMIZE PLANT POWER FACTOR |
Savings: $20,260 Cost: $33,400 |
- | - | $20,260 | 2,077 | - | - | - | - |
- - kWh |
$20,260 2,077 kW-months/year |
- - MMBtu |
- - $ |
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| 02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $14,045 Cost: $17,675 |
$6,080 | 129,450 | $7,300 | 755 | - | - | $665 | - |
$6,080 129,450 kWh |
$7,300 755 kW-months/year |
- - MMBtu |
$665 - $ |
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| 03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $6,290 Cost: $1,000 |
$2,860 | 60,890 | $3,430 | 355 | - | - | - | - |
$2,860 60,890 kWh |
$3,430 355 kW-months/year |
- - MMBtu |
- - $ |
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| 04: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS |
Savings: $5,480 Cost: $1,710 |
- | - | - | - | - | - | $5,480 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$5,480 - $ |
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| 05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $1,310 Cost: $750 |
$470 | 10,050 | $840 | 87 | - | - | - | - |
$470 10,050 kWh |
$840 87 kW-months/year |
- - MMBtu |
- - $ |
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| 06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $780 Cost: $50 |
$355 | 7,560 | $425 | 44 | - | - | - | - |
$355 7,560 kWh |
$425 44 kW-months/year |
- - MMBtu |
- - $ |
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| 07: 2.4314 USE SYNTHETIC LUBRICANT |
Savings: $665 Cost: $450 |
$230 | 4,840 | $435 | 45 | - | - | - | - |
$230 4,840 kWh |
$435 45 kW-months/year |
- - MMBtu |
- - $ |
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| 08: 2.7135 INSTALL OCCUPANCY SENSORS |
Savings: $360 Cost: $260 |
$360 | 7,655 | - | - | - | - | - | - |
$360 7,655 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
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| 09: 2.7134 USE PHOTOCELL CONTROLS |
Savings: $170 Cost: $50 |
$100 | 2,070 | $70 | 7 | - | - | - | - |
$100 2,070 kWh |
$70 7 kW-months/year |
- - MMBtu |
- - $ |
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| 10: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC |
Savings: $86 Cost: $179 |
- | - | - | - | $86 | 18 | - | - |
- - kWh |
- - kW-months/year |
$86 18 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $49,446 Cost: $55,524 |
$10,455 | 222,515 | $32,760 | 3,370 | $86 | 18 | $6,145 | - | $10,455 222,515 kWh |
$32,760 3,370 kW-months/year |
$86 18 MMBtu |
$6,145 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $21,201 Cost: $18,904 |
$9,295 | 197,900 | $11,155 | 1,154 | $86 | 18 | $665 | - | $9,295 197,900 kWh |
$11,155 1,154 kW-months/year |
$86 18 MMBtu |
$665 - $ |
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Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Ancillary Material Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||