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IAC Assessment: AM0850
Sponsored by:
DOE MESC
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IAC Assessment: AM0850
IAC Center Texas A&M, College Station
Assessment Year 2022
Principal Product Ventilation equipment
NAICS 333413 - Industrial and Commercial Fan and Blower and Air Purification Equipment Manufacturing
SIC 3564 - Blowers And Fans
Sales $50,000,000-$100,000,000
# of Employees 85
Plant Area (Sq.Ft.) 100,000
Annual Production 720,000 Pieces
Production Hrs. Annual 2,593
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $63,102 1,340,182 kWh $0.05
Electricity Demand $59,638 6,588 kW-months/year $9.05
Electricity Fees $2,739 - $ -
Natural Gas $2,262 213 MMBtu $10.62
TOTAL ENERGY COSTS $127,741
RECOMMENDED SAVINGS* $20,274 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,239
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$10,860
Cost:
$17,420
- - $10,860 1,216 - - - - - - -
-
kWh
$10,860
1,216
kW-months/year
-
-
$
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,030
Cost:
$9,225
$1,640 36,100 $1,500 168 - - - - $(-110) - $1,640
36,100
kWh
$1,500
168
kW-months/year
-
-
$
-
-
$
$(-110)
-
$
03: 2.7141 LOWER LIGHT FIXTURES IN HIGH CEILING AREAS Savings:
$2,225
Cost:
$1,720
$1,120 24,650 $1,020 114 - - - - $85 - $1,120
24,650
kWh
$1,020
114
kW-months/year
-
-
$
-
-
$
$85
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,765
Cost:
$70
$875 19,200 $890 100 - - - - - - $875
19,200
kWh
$890
100
kW-months/year
-
-
$
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$910
Cost:
$1,000
$480 10,500 $430 48 - - - - - - $480
10,500
kWh
$430
48
kW-months/year
-
-
$
-
-
$
-
-
$
06: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$810
Cost:
$1,363
$55 1,200 $55 6 - - $700 - - - $55
1,200
kWh
$55
6
kW-months/year
-
-
$
$700
-
$
-
-
$
07: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$389
Cost:
-
- - - - $389 - - - - - -
-
kWh
-
-
kW-months/year
$389
-
$
-
-
$
-
-
$
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$285
Cost:
-
$150 3,310 $135 15 - - - - - - $150
3,310
kWh
$135
15
kW-months/year
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$20,274
Cost:
$30,798
$4,320 94,960 $14,890 1,667 $389 - $700 - $(-25) - $4,320
94,960
kWh
$14,890
1,667
kW-months/year
$389
-
$
$700
-
$
$(-25)
-
$
TOTAL IMPLEMENTED Savings:
$17,239
Cost:
$27,715
$3,145 69,110 $13,815 1,547 $389 - - - $(-110) - $3,145
69,110
kWh
$13,815
1,547
kW-months/year
$389
-
$
-
-
$
$(-110)
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Administrative Changes Ancillary Material Cost