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IAC Assessment: AM0850
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IAC Assessment: AM0850
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Texas A&M, College Station
Assessment Year 2022
Principal Product Ventilation equipment
NAICS 333413 - Industrial and Commercial Fan and Blower and Air Purification Equipment Manufacturing
SIC 3564 - Blowers And Fans
Sales $50,000,000-$100,000,000
# of Employees 85
Plant Area (Sq.Ft.) 100,000
Annual Production 720,000 Pieces
Production Hrs. Annual 2,593
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $63,102 1,340,182 kWh $0.05
Electricity Demand $59,638 6,588 kW-months/year $9.05
Electricity Fees $2,739 - $ -
Natural Gas $2,262 213 MMBtu $10.62
TOTAL ENERGY COSTS $127,741
RECOMMENDED SAVINGS* $20,274 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,239
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$10,860
Cost:
$17,420
- - $10,860 1,216 - - - - - - -
-
kWh
$10,860
1,216
kW-months/year
-
-
$
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,030
Cost:
$9,225
$1,640 36,100 $1,500 168 - - - - $(-110) - $1,640
36,100
kWh
$1,500
168
kW-months/year
-
-
$
-
-
$
$(-110)
-
$
03: 2.7141 LOWER LIGHT FIXTURES IN HIGH CEILING AREAS Savings:
$2,225
Cost:
$1,720
$1,120 24,650 $1,020 114 - - - - $85 - $1,120
24,650
kWh
$1,020
114
kW-months/year
-
-
$
-
-
$
$85
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,765
Cost:
$70
$875 19,200 $890 100 - - - - - - $875
19,200
kWh
$890
100
kW-months/year
-
-
$
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$910
Cost:
$1,000
$480 10,500 $430 48 - - - - - - $480
10,500
kWh
$430
48
kW-months/year
-
-
$
-
-
$
-
-
$
06: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$810
Cost:
$1,363
$55 1,200 $55 6 - - $700 - - - $55
1,200
kWh
$55
6
kW-months/year
-
-
$
$700
-
$
-
-
$
07: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$389
Cost:
-
- - - - $389 - - - - - -
-
kWh
-
-
kW-months/year
$389
-
$
-
-
$
-
-
$
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$285
Cost:
-
$150 3,310 $135 15 - - - - - - $150
3,310
kWh
$135
15
kW-months/year
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$20,274
Cost:
$30,798
$4,320 94,960 $14,890 1,667 $389 - $700 - $(-25) - $4,320
94,960
kWh
$14,890
1,667
kW-months/year
$389
-
$
$700
-
$
$(-25)
-
$
TOTAL IMPLEMENTED Savings:
$17,239
Cost:
$27,715
$3,145 69,110 $13,815 1,547 $389 - - - $(-110) - $3,145
69,110
kWh
$13,815
1,547
kW-months/year
$389
-
$
-
-
$
$(-110)
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Administrative Changes Ancillary Material Cost