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IAC Assessment: AM0853
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IAC Assessment: AM0853
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IAC Center Texas A&M, College Station
Assessment Year 2022
Principal Product Structural bearings
NAICS 326291 - Rubber Product Manufacturing for Mechanical Use
SIC 3061 - Mechanical Rubber Goods
Sales $10,000,000-$50,000,000
# of Employees 70
Plant Area (Sq.Ft.) 70,000
Annual Production 38,000 Pieces
Production Hrs. Annual 4,900
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $80,618 1,736,553 kWh $0.05
Electricity Demand $68,702 7,637 kW-months/year $9.00
Electricity Fees $17,040 - $ -
Natural Gas $60,172 13,518 MMBtu $4.45
TOTAL ENERGY COSTS $226,532
RECOMMENDED SAVINGS* $112,537 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $89,505
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
01: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$74,850
Cost:
$5,000
- - - - $14,970 - - - - - $59,880 - -
-
kWh
-
-
kW-months/year
$14,970
-
$
-
-
MMBtu
-
-
$
$59,880
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$17,040
Cost:
$19,415
- - $17,040 1,790 - - - - - - - - -
-
kWh
$17,040
1,790
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,530
Cost:
$13,140
$5,000 108,650 $2,530 266 - - - - - - - - $5,000
108,650
kWh
$2,530
266
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
04: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$3,455
Cost:
$4,175
$1,165 25,316 - - - - - - $2,290 - - - $1,165
25,316
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$2,290
-
$
-
-
$
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,715
Cost:
$500
- - - - - - $2,715 610 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,715
610
MMBtu
-
-
$
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,537
Cost:
$2,030
- - - - - - $2,537 570 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,537
570
MMBtu
-
-
$
-
-
$
07: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$2,070
Cost:
$275
- - - - - - $2,070 465 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,070
465
MMBtu
-
-
$
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,170
Cost:
$345
$1,170 25,471 - - - - - - - - - - $1,170
25,471
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
09: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$830
Cost:
$500
$551 11,983 $279 29 - - - - - - - - $551
11,983
kWh
$279
29
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$340
Cost:
$300
$225 4,940 $115 12 - - - - - - - - $225
4,940
kWh
$115
12
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$112,537
Cost:
$45,680
$8,111 176,360 $19,964 2,097 $14,970 - $7,322 1,645 $2,290 - $59,880 - $8,111
176,360
kWh
$19,964
2,097
kW-months/year
$14,970
-
$
$7,322
1,645
MMBtu
$2,290
-
$
$59,880
-
$
TOTAL IMPLEMENTED Savings:
$89,505
Cost:
$20,060
$6,946 151,044 $2,924 307 $14,970 - $4,785 1,075 - - $59,880 - $6,946
151,044
kWh
$2,924
307
kW-months/year
$14,970
-
$
$4,785
1,075
MMBtu
-
-
$
$59,880
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost