Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Texas A&M, College Station |
|---|---|
| Assessment Year | 2022 |
| Principal Product | Structural bearings |
| NAICS | 326291 - Rubber Product Manufacturing for Mechanical Use |
| SIC | 3061 - Mechanical Rubber Goods |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 70 |
| Plant Area (Sq.Ft.) | 70,000 |
| Annual Production | 38,000 Pieces |
| Production Hrs. Annual | 4,900 |
| Location (State) | TX |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $80,618 | 1,736,553 | kWh | $0.05 |
| Electricity Demand | $68,702 | 7,637 | kW-months/year | $9.00 |
| Electricity Fees | $17,040 | - | $ | - |
| Natural Gas | $60,172 | 13,518 | MMBtu | $4.45 |
| TOTAL ENERGY COSTS | $226,532 | |||
| RECOMMENDED SAVINGS* | $112,537 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $89,505 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Ancillary Material Cost | One-time Revenue or Avoided Cost | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Ancillary Material Cost | One-time Revenue or Avoided Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES |
Savings: $74,850 Cost: $5,000 |
- | - | - | - | $14,970 | - | - | - | - | - | $59,880 | - |
- - kWh |
- - kW-months/year |
$14,970 - $ |
- - MMBtu |
- - $ |
$59,880 - $ |
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| 02: 2.3212 OPTIMIZE PLANT POWER FACTOR |
Savings: $17,040 Cost: $19,415 |
- | - | $17,040 | 1,790 | - | - | - | - | - | - | - | - |
- - kWh |
$17,040 1,790 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $7,530 Cost: $13,140 |
$5,000 | 108,650 | $2,530 | 266 | - | - | - | - | - | - | - | - |
$5,000 108,650 kWh |
$2,530 266 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM |
Savings: $3,455 Cost: $4,175 |
$1,165 | 25,316 | - | - | - | - | - | - | $2,290 | - | - | - |
$1,165 25,316 kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
$2,290 - $ |
- - $ |
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| 05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $2,715 Cost: $500 |
- | - | - | - | - | - | $2,715 | 610 | - | - | - | - |
- - kWh |
- - kW-months/year |
- - $ |
$2,715 610 MMBtu |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $2,537 Cost: $2,030 |
- | - | - | - | - | - | $2,537 | 570 | - | - | - | - |
- - kWh |
- - kW-months/year |
- - $ |
$2,537 570 MMBtu |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.2113 REPAIR OR REPLACE STEAM TRAPS |
Savings: $2,070 Cost: $275 |
- | - | - | - | - | - | $2,070 | 465 | - | - | - | - |
- - kWh |
- - kW-months/year |
- - $ |
$2,070 465 MMBtu |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.7135 INSTALL OCCUPANCY SENSORS |
Savings: $1,170 Cost: $345 |
$1,170 | 25,471 | - | - | - | - | - | - | - | - | - | - |
$1,170 25,471 kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.4314 USE SYNTHETIC LUBRICANT |
Savings: $830 Cost: $500 |
$551 | 11,983 | $279 | 29 | - | - | - | - | - | - | - | - |
$551 11,983 kWh |
$279 29 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $340 Cost: $300 |
$225 | 4,940 | $115 | 12 | - | - | - | - | - | - | - | - |
$225 4,940 kWh |
$115 12 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $112,537 Cost: $45,680 |
$8,111 | 176,360 | $19,964 | 2,097 | $14,970 | - | $7,322 | 1,645 | $2,290 | - | $59,880 | - | $8,111 176,360 kWh |
$19,964 2,097 kW-months/year |
$14,970 - $ |
$7,322 1,645 MMBtu |
$2,290 - $ |
$59,880 - $ |
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| TOTAL IMPLEMENTED |
Savings: $89,505 Cost: $20,060 |
$6,946 | 151,044 | $2,924 | 307 | $14,970 | - | $4,785 | 1,075 | - | - | $59,880 | - | $6,946 151,044 kWh |
$2,924 307 kW-months/year |
$14,970 - $ |
$4,785 1,075 MMBtu |
- - $ |
$59,880 - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Ancillary Material Cost | One-time Revenue or Avoided Cost | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Ancillary Material Cost | One-time Revenue or Avoided Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||