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IAC Assessment: AM0862
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IAC Assessment: AM0862
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IAC Center Texas A&M, College Station
Assessment Year 2023
Principal Product engineered polymers, gaskets
NAICS 326291 - Rubber Product Manufacturing for Mechanical Use
SIC 3053 - Gaskets, Packing And Sealing Devices
Sales $10,000,000-$50,000,000
# of Employees 140
Plant Area (Sq.Ft.) 204,000
Annual Production 5,000,000,000 Pieces
Production Hrs. Annual 8,472
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $443,358 9,574,000 kWh $0.05
Electricity Demand $184,037 20,521 kW-months/year $8.97
Electricity Fees $14,634 - $ -
Natural Gas $464,306 77,897 MMBtu $5.96
TOTAL ENERGY COSTS $1,106,335
RECOMMENDED SAVINGS* $139,599 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $131,299
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Usage Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$80,175
Cost:
$8,170
- - - - $80,175 14,765 - - - - -
-
kWh
-
-
kW-months/year
$80,175
14,765
MMBtu
-
-
Tgal
-
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$27,516
Cost:
$41,926
- - $27,516 3,109 - - - - - - -
-
kWh
$27,516
3,109
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
03: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$18,325
Cost:
$6,300
- - - - $18,325 3,375 - - - - -
-
kWh
-
-
kW-months/year
$18,325
3,375
MMBtu
-
-
Tgal
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$8,300
Cost:
$9,000
$8,300 180,400 - - - - - - - - $8,300
180,400
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,080
Cost:
$16,563
$3,788 82,355 $1,044 118 - - - - $(-752) - $3,788
82,355
kWh
$1,044
118
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-752)
-
$
06: 2.1241 REDUCE EXCESSIVE BOILER BLOWDOWN Savings:
$1,203
Cost:
$4,750
- - - - $1,010 186 $193 55 - - -
-
kWh
-
-
kW-months/year
$1,010
186
MMBtu
$193
55
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$139,599
Cost:
$86,709
$12,088 262,755 $28,560 3,227 $99,510 18,326 $193 55 $(-752) - $12,088
262,755
kWh
$28,560
3,227
kW-months/year
$99,510
18,326
MMBtu
$193
55
Tgal
$(-752)
-
$
TOTAL IMPLEMENTED Savings:
$131,299
Cost:
$77,709
$3,788 82,355 $28,560 3,227 $99,510 18,326 $193 55 $(-752) - $3,788
82,355
kWh
$28,560
3,227
kW-months/year
$99,510
18,326
MMBtu
$193
55
Tgal
$(-752)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Usage Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Usage Ancillary Material Cost