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IAC Assessment: AM0863
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IAC Assessment: AM0863
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IAC Center Texas A&M, College Station
Assessment Year 2023
Principal Product Bolts & Fasteners
NAICS 332722 - Bolt, Nut, Screw, Rivet, and Washer Manufacturing
SIC 3452 - Bolts, Nuts, Rivets, And Washers
Sales $10,000,000-$50,000,000
# of Employees 121
Plant Area (Sq.Ft.) 97,000
Annual Production 700 Tons
Production Hrs. Annual 2,368
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $99,541 2,247,295 kWh $0.04
Electricity Demand $78,268 9,757 kW-months/year $8.02
Electricity Fees $14,832 - $ -
Natural Gas $55,428 6,489 MMBtu $8.54
TOTAL ENERGY COSTS $248,069
RECOMMENDED SAVINGS* $97,792 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $95,957
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ $ $ $
01: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$26,790
Cost:
-
- - - - - - $26,790 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$26,790
-
$
-
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$11,860
Cost:
$23,400
- - $11,860 1,044 - - - - - - -
-
kWh
$11,860
1,044
kW-months/year
-
-
$
-
-
$
-
-
$
03: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$56,316
Cost:
$5,000
- - - - $11,261 - - - $45,055 - -
-
kWh
-
-
kW-months/year
$11,261
-
$
-
-
$
$45,055
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,005
Cost:
$630
$1,005 22,845 - - - - - - - - $1,005
22,845
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$830
Cost:
$38
$330 7,440 $500 44 - - - - - - $330
7,440
kWh
$500
44
kW-months/year
-
-
$
-
-
$
-
-
$
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$640
Cost:
$1,235
$640 14,555 - - - - - - - - $640
14,555
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$351
Cost:
-
$279 6,334 $72 6 - - - - - - $279
6,334
kWh
$72
6
kW-months/year
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$97,792
Cost:
$30,303
$2,254 51,174 $12,432 1,094 $11,261 - $26,790 - $45,055 - $2,254
51,174
kWh
$12,432
1,094
kW-months/year
$11,261
-
$
$26,790
-
$
$45,055
-
$
TOTAL IMPLEMENTED Savings:
$95,957
Cost:
$29,635
$919 20,889 $11,932 1,050 $11,261 - $26,790 - $45,055 - $919
20,889
kWh
$11,932
1,050
kW-months/year
$11,261
-
$
$26,790
-
$
$45,055
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Ancillary Material Cost One-time Revenue or Avoided Cost