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IAC Assessment: AM0871
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IAC Assessment: AM0871
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IAC Center Texas A&M, College Station
Assessment Year 2023
Principal Product Asphalt shingles
NAICS 324122 - Asphalt Shingle and Coating Materials Manufacturing
SIC 2952 - Asphalt Felts And Coatings
Sales $50,000,000-$100,000,000
# of Employees 92
Plant Area (Sq.Ft.) 100,000
Annual Production 16,046 Tons
Production Hrs. Annual 8,568
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $325,584 7,301,275 kWh $0.04
Electricity Demand $99,536 13,759 kW-months/year $7.23
Electricity Fees $17,131 - $ -
Natural Gas $269,360 63,318 MMBtu $4.25
TOTAL ENERGY COSTS $711,611
RECOMMENDED SAVINGS* $35,030 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $28,802
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$7,430
Cost:
$10,320
- - - - - - $7,430 1,749 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$7,430
1,749
MMBtu
-
-
$
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$6,840
Cost:
$30
$5,650 117,700 $1,190 165 - - - - - - - - $5,650
117,700
kWh
$1,190
165
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$6,228
Cost:
$23,380
- - $6,228 865 - - - - - - - - -
-
kWh
$6,228
865
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
04: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$3,265
Cost:
$500
$2,698 56,216 $567 79 - - - - - - - - $2,698
56,216
kWh
$567
79
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,678
Cost:
$1,280
$2,213 46,105 $465 65 - - - - - - - - $2,213
46,105
kWh
$465
65
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,890
Cost:
$3,600
$1,890 39,300 - - - - - - - - - - $1,890
39,300
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,880
Cost:
$2,700
$1,880 39,180 - - - - - - - - - - $1,880
39,180
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
08: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$3,600
Cost:
$2,000
- - - - $720 - - - - - $2,880 - -
-
kWh
-
-
kW-months/year
$720
-
$
-
-
MMBtu
-
-
$
$2,880
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$694
Cost:
$588
$600 12,560 $130 18 - - - - $(-36) - - - $600
12,560
kWh
$130
18
kW-months/year
-
-
$
-
-
MMBtu
$(-36)
-
$
-
-
$
10: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$525
Cost:
-
$440 9,200 $85 12 - - - - - - - - $440
9,200
kWh
$85
12
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$35,030
Cost:
$44,398
$15,371 320,261 $8,665 1,204 $720 - $7,430 1,749 $(-36) - $2,880 - $15,371
320,261
kWh
$8,665
1,204
kW-months/year
$720
-
$
$7,430
1,749
MMBtu
$(-36)
-
$
$2,880
-
$
TOTAL IMPLEMENTED Savings:
$28,802
Cost:
$21,018
$15,371 320,261 $2,437 339 $720 - $7,430 1,749 $(-36) - $2,880 - $15,371
320,261
kWh
$2,437
339
kW-months/year
$720
-
$
$7,430
1,749
MMBtu
$(-36)
-
$
$2,880
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost