IAC logo
IAC Assessment: AM0879
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: AM0879
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Texas A&M, College Station
Assessment Year 2023
Principal Product Threaded pipe joints
NAICS 332996 - Fabricated Pipe and Pipe Fitting Manufacturing
SIC 3498 - Fabricated Pipe And Fittings
Sales $5,000,000-$10,000,000
# of Employees 40
Plant Area (Sq.Ft.) 56,975
Annual Production 135,000 Pieces
Production Hrs. Annual 3,064
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $39,265 572,014 kWh $0.07
Electricity Demand $33,045 4,210 kW-months/year $7.85
Electricity Fees $6,715 - $ -
TOTAL ENERGY COSTS $79,025
RECOMMENDED SAVINGS* $49,040 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ $ $ $ $ $
01: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$30,265
Cost:
$6,430
- - - - $6,065 - - - - - $24,200 - -
-
kWh
-
-
kW-months/year
$6,065
-
$
-
-
$
-
-
$
$24,200
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$5,195
Cost:
$11,085
- - $5,195 662 - - - - - - - - -
-
kWh
$5,195
662
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,050
Cost:
$8,145
$2,430 35,200 $1,340 171 - - - - $280 - - - $2,430
35,200
kWh
$1,340
171
kW-months/year
-
-
$
-
-
$
$280
-
$
-
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,790
Cost:
$825
$3,790 54,900 - - - - - - - - - - $3,790
54,900
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$955
Cost:
-
$3,140 45,515 - - - - $(-2,185) - - - - - $3,140
45,515
kWh
-
-
kW-months/year
-
-
$
$(-2,185)
-
$
-
-
$
-
-
$
06: 2.7132 INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS Savings:
$1,995
Cost:
$257
$1,995 28,885 - - - - - - - - - - $1,995
28,885
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
07: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$1,765
Cost:
$4,340
$375 5,475 $265 34 - - $1,125 - - - - - $375
5,475
kWh
$265
34
kW-months/year
-
-
$
$1,125
-
$
-
-
$
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$485
Cost:
$200
$310 4,460 $175 22 - - - - - - - - $310
4,460
kWh
$175
22
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
09: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$275
Cost:
-
- - - - $275 - - - - - - - -
-
kWh
-
-
kW-months/year
$275
-
$
-
-
$
-
-
$
-
-
$
10: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$265
Cost:
$320
$165 2,400 $100 13 - - - - - - - - $165
2,400
kWh
$100
13
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$49,040
Cost:
$31,602
$12,205 176,835 $7,075 902 $6,340 - $(-1,060) - $280 - $24,200 - $12,205
176,835
kWh
$7,075
902
kW-months/year
$6,340
-
$
$(-1,060)
-
$
$280
-
$
$24,200
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost