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IAC Assessment: AM0959
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IAC Assessment: AM0959
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Texas A&M, College Station
Assessment Year 2025
Principal Product Forged and Heat Treated Aerospace Engine Components
NAICS 332111 - Iron and Steel Forging
SIC 3462 - Iron And Steel Forgings
Sales $50,000,000-$100,000,000
# of Employees 150
Plant Area (Sq.Ft.) 187,000
Annual Production 500,000 Units
Production Hrs. Annual 7,224
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $571,553 10,206,327 kWh $0.06
Electricity Demand $270,854 27,359 kW-months/year $9.90
Electricity Fees $31,302 - $ -
Natural Gas $1,852,234 318,674 MMBtu $5.81
TOTAL ENERGY COSTS $2,725,943
RECOMMENDED SAVINGS* $298,821 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Usage Electricity Demand
$ kWh $ kW-months/year
01: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$59,878
Cost:
$637,500
$59,878 1,069,265 - - $59,878
1,069,265
kWh
-
-
kW-months/year
02: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$4,748
Cost:
$60
$3,510 63,818 $1,238 125 $3,510
63,818
kWh
$1,238
125
kW-months/year
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$48,315
Cost:
$58,703
- - $48,315 4,880 -
-
kWh
$48,315
4,880
kW-months/year
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$98,900
Cost:
$5,262
$98,900 1,760,000 - - $98,900
1,760,000
kWh
-
-
kW-months/year
05: 2.7145 INSTALL SKYLIGHTS Savings:
$3,050
Cost:
$7,200
$3,050 54,500 - - $3,050
54,500
kWh
-
-
kW-months/year
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$83,930
Cost:
$15,300
$82,300 1,470,000 $1,630 165 $82,300
1,470,000
kWh
$1,630
165
kW-months/year
TOTAL RECOMMENDED Savings:
$298,821
Cost:
$724,025
$247,638 4,417,583 $51,183 5,170 $247,638
4,417,583
kWh
$51,183
5,170
kW-months/year
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - -
-
kWh
-
-
kW-months/year
Savings
Cost
$ kWh $ kW-months/year
Electricity Usage Electricity Demand Electricity Usage Electricity Demand