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IAC Assessment: AR0104
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IAC Assessment: AR0104
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IAC Center University of Arkansas
Assessment Year 1996
Principal Product Stainless Steel Tubing
NAICS n/a
SIC 3317 - Steel Pipe And Tubes
Sales $50,000,000-$100,000,000
# of Employees 180
Plant Area (Sq.Ft.) 80,000
Annual Production 10,000,000 Thousand Feet
Production Hrs. Annual 6,257
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $136,064 3,669,988 kWh $0.04
Electricity Demand $33,309 7,975 kW-months/year $4.18
Natural Gas $132,229 42,184 MMBtu $3.13
TOTAL ENERGY COSTS $329,130
RECOMMENDED SAVINGS* $13,137 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,059
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz)
$ kWh $ kW-months/year $ MMBtu $ lb
01: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$609
Cost:
$355
$484 13,189 $125 30 - - - - $484
13,189
kWh
$125
30
kW-months/year
-
-
MMBtu
-
-
lb
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$369
Cost:
$1,000
- - - - $369 118 - - -
-
kWh
-
-
kW-months/year
$369
118
MMBtu
-
-
lb
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,047
Cost:
$180
$892 24,033 $155 37 - - - - $892
24,033
kWh
$155
37
kW-months/year
-
-
MMBtu
-
-
lb
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,042
Cost:
$530
$2,538 65,064 $504 120 - - - - $2,538
65,064
kWh
$504
120
kW-months/year
-
-
MMBtu
-
-
lb
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,273
Cost:
$3,000
$1,870 50,410 $403 96 - - - - $1,870
50,410
kWh
$403
96
kW-months/year
-
-
MMBtu
-
-
lb
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,389
Cost:
$3,380
$1,910 51,583 $479 114 - - - - $1,910
51,583
kWh
$479
114
kW-months/year
-
-
MMBtu
-
-
lb
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$307
Cost:
$100
- - - - $307 98 - - -
-
kWh
-
-
kW-months/year
$307
98
MMBtu
-
-
lb
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$296
Cost:
-
$218 5,862 $78 19 - - - - $218
5,862
kWh
$78
19
kW-months/year
-
-
MMBtu
-
-
lb
09: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$2,805
Cost:
$6,000
- - - - - - $2,805 67,200 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,805
67,200
lb
TOTAL RECOMMENDED Savings:
$13,137
Cost:
$14,545
$7,912 210,141 $1,744 416 $676 216 $2,805 67,200 $7,912
210,141
kWh
$1,744
416
kW-months/year
$676
216
MMBtu
$2,805
67,200
lb
TOTAL IMPLEMENTED Savings:
$8,059
Cost:
$5,545
$6,042 159,731 $1,341 320 $676 216 - - $6,042
159,731
kWh
$1,341
320
kW-months/year
$676
216
MMBtu
-
-
lb
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz)