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IAC Assessment: AR0116
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IAC Assessment: AR0116
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IAC Center University of Arkansas
Assessment Year 1997
Principal Product Breading Batter
NAICS n/a
SIC 2099 - Food Preparations, Nec
Sales $50,000,000-$100,000,000
# of Employees 60
Plant Area (Sq.Ft.) 125,000
Annual Production 120,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $137,120 4,306,858 kWh $0.03
Electricity Demand $52,625 9,435 kW-months/year $5.58
Natural Gas $156,980 50,250 MMBtu $3.12
TOTAL ENERGY COSTS $459,728
RECOMMENDED SAVINGS* $46,953 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,373
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Product
$ kWh $ kW-months/year $ MMBtu $ lb $ $
01: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,449
Cost:
$575
$1,100 34,291 $349 62 - - - - - - $1,100
34,291
kWh
$349
62
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,541
Cost:
$2,100
$1,207 37,808 $334 60 - - - - - - $1,207
37,808
kWh
$334
60
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,366
Cost:
$45
$1,987 62,134 $379 68 - - - - - - $1,987
62,134
kWh
$379
68
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$427
Cost:
$80
$345 10,844 $82 15 - - - - - - $345
10,844
kWh
$82
15
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$4,571
Cost:
$14,000
- - - - $4,571 1,465 - - - - -
-
kWh
-
-
kW-months/year
$4,571
1,465
MMBtu
-
-
lb
-
-
$
06: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$5,922
Cost:
-
- - - - - - $5,922 154,000 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$5,922
154,000
lb
-
-
$
07: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$544
Cost:
-
- - - - - - $544 154,000 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$544
154,000
lb
-
-
$
08: 4.423 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$30,133
Cost:
$37,400
- - - - - - - - $30,133 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$30,133
-
$
TOTAL RECOMMENDED Savings:
$46,953
Cost:
$54,200
$4,639 145,077 $1,144 205 $4,571 1,465 $6,466 308,000 $30,133 - $4,639
145,077
kWh
$1,144
205
kW-months/year
$4,571
1,465
MMBtu
$6,466
308,000
lb
$30,133
-
$
TOTAL IMPLEMENTED Savings:
$10,373
Cost:
$2,145
$3,194 99,942 $713 128 - - $6,466 308,000 - - $3,194
99,942
kWh
$713
128
kW-months/year
-
-
MMBtu
$6,466
308,000
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Product