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IAC Assessment: AR0137
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IAC Assessment: AR0137
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IAC Center University of Arkansas
Assessment Year 1998
Principal Product Fabricated Faucets
NAICS n/a
SIC 3432 - Plumbing Fixture Fittings And Trim
Sales $10,000,000-$50,000,000
# of Employees 163
Plant Area (Sq.Ft.) 120,000
Annual Production 5,000,000 Pounds
Production Hrs. Annual 4,335
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $158,699 5,319,168 kWh $0.03
Electricity Demand $182,736 12,837 kW-months/year $14.24
Natural Gas $4,746 799 MMBtu $5.94
LPG $32,737 4,843 MMBtu $6.76
TOTAL ENERGY COSTS $399,288
RECOMMENDED SAVINGS* $164,213 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $97,432
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Other Liquid (haz) Personnel Changes Electricity Usage Electricity Demand Water Disposal Other Liquid (haz) Personnel Changes
$ kWh $ kW-months/year $ Tgal $ gal $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,861
Cost:
$190
$4,141 138,042 $2,720 191 - - - - - - $4,141
138,042
kWh
$2,720
191
kW-months/year
-
-
Tgal
-
-
gal
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,790
Cost:
$628
$2,202 73,271 $1,588 111 - - - - - - $2,202
73,271
kWh
$1,588
111
kW-months/year
-
-
Tgal
-
-
gal
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,133
Cost:
$2,052
$655 21,981 $478 34 - - - - - - $655
21,981
kWh
$478
34
kW-months/year
-
-
Tgal
-
-
gal
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,002
Cost:
-
$1,145 38,101 $857 60 - - - - - - $1,145
38,101
kWh
$857
60
kW-months/year
-
-
Tgal
-
-
gal
-
-
$
05: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$4,811
Cost:
$215
$2,582 86,166 $2,229 156 - - - - - - $2,582
86,166
kWh
$2,229
156
kW-months/year
-
-
Tgal
-
-
gal
-
-
$
06: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$4,245
Cost:
$800
$(-97) (-3,224) $(-64) (-5) $4,406 1,836,000 - - - - $(-97)
(-3,224)
kWh
$(-64)
(-5)
kW-months/year
$4,406
1,836,000
Tgal
-
-
gal
-
-
$
07: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$1,832
Cost:
$400
$(-24) (-879) $(-16) (-1) $1,872 780,300 - - - - $(-24)
(-879)
kWh
$(-16)
(-1)
kW-months/year
$1,872
780,300
Tgal
-
-
gal
-
-
$
08: 3.8142 DISTILL CONTAMINATED SOLVENTS FOR REUSE Savings:
$9,565
Cost:
$4,500
$(-278) (-9,379) $(-183) (-13) - - $11,939 2,244 $(-1,913) - $(-278)
(-9,379)
kWh
$(-183)
(-13)
kW-months/year
-
-
Tgal
$11,939
2,244
gal
$(-1,913)
-
$
09: 4.423 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$65,025
Cost:
$14,555
- - - - - - - - $65,025 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
$65,025
-
$
10: 4.423 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$64,949
Cost:
$53,420
$(-50) (-1,758) $(-26) (-2) - - - - $65,025 - $(-50)
(-1,758)
kWh
$(-26)
(-2)
kW-months/year
-
-
Tgal
-
-
gal
$65,025
-
$
TOTAL RECOMMENDED Savings:
$164,213
Cost:
$76,760
$10,276 342,321 $7,583 531 $6,278 2,616,300 $11,939 2,244 $128,137 - $10,276
342,321
kWh
$7,583
531
kW-months/year
$6,278
2,616,300
Tgal
$11,939
2,244
gal
$128,137
-
$
TOTAL IMPLEMENTED Savings:
$97,432
Cost:
$22,940
$10,350 344,958 $7,625 534 $4,406 1,836,000 $11,939 2,244 $63,112 - $10,350
344,958
kWh
$7,625
534
kW-months/year
$4,406
1,836,000
Tgal
$11,939
2,244
gal
$63,112
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ gal $ $
Electricity Usage Electricity Demand Water Disposal Other Liquid (haz) Personnel Changes Electricity Usage Electricity Demand Water Disposal Other Liquid (haz) Personnel Changes