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IAC Assessment: AR0138
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IAC Assessment: AR0138
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IAC Center University of Arkansas
Assessment Year 1998
Principal Product Pumps
NAICS n/a
SIC 3561 - Pumps And Pumping Equipment
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 102,000
Annual Production 120,000 Pieces
Production Hrs. Annual 6,240
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $109,211 3,343,787 kWh $0.03
Electricity Demand $56,984 8,442 kW-months/year $6.75
Natural Gas $3,265 511 MMBtu $6.39
TOTAL ENERGY COSTS $194,526
RECOMMENDED SAVINGS* $29,413 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,679
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ gal $ lb $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,160
Cost:
$120
$4,421 133,939 $1,739 258 - - - - - - $4,421
133,939
kWh
$1,739
258
kW-months/year
-
-
gal
-
-
lb
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$798
Cost:
$110
$573 17,292 $225 33 - - - - - - $573
17,292
kWh
$225
33
kW-months/year
-
-
gal
-
-
lb
-
-
$
03: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$465
Cost:
$120
$329 9,965 $136 20 - - - - - - $329
9,965
kWh
$136
20
kW-months/year
-
-
gal
-
-
lb
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$367
Cost:
$615
$251 7,620 $116 17 - - - - - - $251
7,620
kWh
$116
17
kW-months/year
-
-
gal
-
-
lb
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$6,014
Cost:
$998
$6,014 182,298 - - - - - - - - $6,014
182,298
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,276
Cost:
$182
$1,276 38,687 - - - - - - - - $1,276
38,687
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
07: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$5,107
Cost:
$8,000
- - $(-114) (-14) - - $5,628 84,000 $(-407) - -
-
kWh
$(-114)
(-14)
kW-months/year
-
-
gal
$5,628
84,000
lb
$(-407)
-
$
08: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$5,864
Cost:
$5,900
$(-154) (-4,689) $(-243) (-36) $6,732 2,376 - - $(-471) - $(-154)
(-4,689)
kWh
$(-243)
(-36)
kW-months/year
$6,732
2,376
gal
-
-
lb
$(-471)
-
$
09: 4.5130 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$2,411
Cost:
$1,595
- - - - - - - - $2,411 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
$2,411
-
$
10: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$951
Cost:
$2,000
- - - - - - - - $951 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
$951
-
$
TOTAL RECOMMENDED Savings:
$29,413
Cost:
$19,640
$12,710 385,112 $1,859 278 $6,732 2,376 $5,628 84,000 $2,484 - $12,710
385,112
kWh
$1,859
278
kW-months/year
$6,732
2,376
gal
$5,628
84,000
lb
$2,484
-
$
TOTAL IMPLEMENTED Savings:
$10,679
Cost:
$2,632
$6,277 190,211 $1,991 295 - - - - $2,411 - $6,277
190,211
kWh
$1,991
295
kW-months/year
-
-
gal
-
-
lb
$2,411
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ lb $ $
Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Personnel Changes