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IAC Assessment: AR0140
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IAC Assessment: AR0140
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IAC Center University of Arkansas
Assessment Year 1998
Principal Product Hoist and Related Equipment
NAICS n/a
SIC 3536 - Hoists, Cranes, And Monorails
Sales $50,000,000-$100,000,000
# of Employees 315
Plant Area (Sq.Ft.) 225,000
Annual Production 11,000 Pieces
Production Hrs. Annual 4,000
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $229,428 7,076,202 kWh $0.03
Electricity Demand $227,699 17,114 kW-months/year $13.30
Natural Gas $83,108 20,575 MMBtu $4.04
TOTAL ENERGY COSTS $600,683
RECOMMENDED SAVINGS* $249,050 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Primary Product Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Primary Product
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$33,786
Cost:
$22,860
- - $33,786 2,541 - - - - - - - - - - -
-
kWh
$33,786
2,541
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,967
Cost:
$250
$876 27,257 $1,091 82 - - - - - - - - - - $876
27,257
kWh
$1,091
82
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,420
Cost:
$130
$1,077 33,705 $1,343 101 - - - - - - - - - - $1,077
33,705
kWh
$1,343
101
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
04: 2.2426 USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR Savings:
$3,592
Cost:
$3,260
$3,592 213,658 - - - - - - - - - - - - $3,592
213,658
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$499
Cost:
$279
$459 14,361 - - $40 10 - - - - - - - - $459
14,361
kWh
-
-
kW-months/year
$40
10
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
06: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$13,190
Cost:
$8,000
$(-179) (-2,638) - - - - - - $13,369 432,000 - - - - $(-179)
(-2,638)
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$13,369
432,000
lb
-
-
$
-
-
$
07: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$46,527
Cost:
$1,000
- - - - - - $42,253 2,523 - - $2,063 - $2,211 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$42,253
2,523
gal
-
-
lb
$2,063
-
$
$2,211
-
$
08: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$14,997
Cost:
$18,800
$(-762) (-10,551) - - $(-3,151) (-780) $19,950 51,000 - - $(-1,040) - - - $(-762)
(-10,551)
kWh
-
-
kW-months/year
$(-3,151)
(-780)
MMBtu
$19,950
51,000
gal
-
-
lb
$(-1,040)
-
$
-
-
$
09: 4.4230 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$66,072
Cost:
$3,200
- - - - - - - - - - - - $66,072 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
$66,072
-
$
10: 4.5130 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$66,000
Cost:
$1,280
- - - - - - - - - - - - $66,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
$66,000
-
$
TOTAL RECOMMENDED Savings:
$249,050
Cost:
$59,059
$5,063 275,792 $36,220 2,724 $(-3,111) (-770) $62,203 53,523 $13,369 432,000 $1,023 - $134,283 - $5,063
275,792
kWh
$36,220
2,724
kW-months/year
$(-3,111)
(-770)
MMBtu
$62,203
53,523
gal
$13,369
432,000
lb
$1,023
-
$
$134,283
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Primary Product Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Primary Product