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IAC Assessment: AR0144
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IAC Assessment: AR0144
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IAC Center University of Arkansas
Assessment Year 1998
Principal Product Gypsum Wallboard
NAICS n/a
SIC 3275 - Gypsum Products
Sales $50,000,000-$100,000,000
# of Employees 125
Plant Area (Sq.Ft.) 267,765
Annual Production 405,000 Thousand Feet
Production Hrs. Annual 8,712
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $605,208 16,200,762 kWh $0.04
Electricity Demand $181,682 25,482 kW-months/year $7.13
Natural Gas $2,057,712 955,159 MMBtu $2.15
TOTAL ENERGY COSTS $2,866,254
RECOMMENDED SAVINGS* $285,219 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,105
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$9,562
Cost:
$14,895
- - $9,562 1,341 - - - - - - - - - - -
-
kWh
$9,562
1,341
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,907
Cost:
$1,060
$2,298 62,134 $609 85 - - - - - - - - - - $2,298
62,134
kWh
$609
85
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$530
Cost:
$333
$422 11,430 $108 15 - - - - - - - - - - $422
11,430
kWh
$108
15
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$7,876
Cost:
-
$6,237 168,523 $1,639 230 - - - - - - - - - - $6,237
168,523
kWh
$1,639
230
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,575
Cost:
$160
$6,776 183,177 $1,799 252 - - - - - - - - - - $6,776
183,177
kWh
$1,799
252
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$7,588
Cost:
$10,500
- - - - $7,588 3,530 - - - - - - - - -
-
kWh
-
-
kW-months/year
$7,588
3,530
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
07: 3.4155 METER WASTE WATER Savings:
$6,423
Cost:
$500
- - - - - - $6,423 12,846,000 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$6,423
12,846,000
Tgal
-
-
lb
-
-
$
-
-
$
08: 4.2220 PURCHASE RE-CONDITIONED MATERIAL INSTEAD OF NEW Savings:
$23,958
Cost:
-
- - - - - - - - $418 22,175 - - $23,540 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$418
22,175
lb
-
-
$
$23,540
-
$
09: 4.4470 AUTOMATE PAYROLL SYSTEM Savings:
$217,800
Cost:
$85,000
- - - - - - - - - - $217,800 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$217,800
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$285,219
Cost:
$112,448
$15,733 425,264 $13,717 1,923 $7,588 3,530 $6,423 12,846,000 $418 22,175 $217,800 - $23,540 - $15,733
425,264
kWh
$13,717
1,923
kW-months/year
$7,588
3,530
MMBtu
$6,423
12,846,000
Tgal
$418
22,175
lb
$217,800
-
$
$23,540
-
$
TOTAL IMPLEMENTED Savings:
$9,105
Cost:
$493
$7,198 194,607 $1,907 267 - - - - - - - - - - $7,198
194,607
kWh
$1,907
267
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Ancillary Material Cost