IAC logo
IAC Assessment: AR0144
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: AR0144
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Arkansas
Assessment Year 1998
Principal Product Gypsum Wallboard
NAICS n/a
SIC 3275 - Gypsum Products
Sales $50,000,000-$100,000,000
# of Employees 125
Plant Area (Sq.Ft.) 267,765
Annual Production 405,000 Thousand Feet
Production Hrs. Annual 8,712
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $605,208 16,200,762 kWh $0.04
Electricity Demand $181,682 25,482 kW-months/year $7.13
Natural Gas $2,057,712 955,159 MMBtu $2.15
TOTAL ENERGY COSTS $2,866,254
RECOMMENDED SAVINGS* $285,219 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,105
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$9,562
Cost:
$14,895
- - $9,562 1,341 - - - - - - - - - - -
-
kWh
$9,562
1,341
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,907
Cost:
$1,060
$2,298 62,134 $609 85 - - - - - - - - - - $2,298
62,134
kWh
$609
85
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$530
Cost:
$333
$422 11,430 $108 15 - - - - - - - - - - $422
11,430
kWh
$108
15
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$7,876
Cost:
-
$6,237 168,523 $1,639 230 - - - - - - - - - - $6,237
168,523
kWh
$1,639
230
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,575
Cost:
$160
$6,776 183,177 $1,799 252 - - - - - - - - - - $6,776
183,177
kWh
$1,799
252
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$7,588
Cost:
$10,500
- - - - $7,588 3,530 - - - - - - - - -
-
kWh
-
-
kW-months/year
$7,588
3,530
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
07: 3.4155 METER WASTE WATER Savings:
$6,423
Cost:
$500
- - - - - - $6,423 12,846,000 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$6,423
12,846,000
Tgal
-
-
lb
-
-
$
-
-
$
08: 4.222 PURCHASE RE-CONDITIONED MATERIAL INSTEAD OF NEW Savings:
$23,958
Cost:
-
- - - - - - - - $418 22,175 - - $23,540 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$418
22,175
lb
-
-
$
$23,540
-
$
09: 4.447 AUTOMATE PAYROLL SYSTEM Savings:
$217,800
Cost:
$85,000
- - - - - - - - - - $217,800 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$217,800
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$285,219
Cost:
$112,448
$15,733 425,264 $13,717 1,923 $7,588 3,530 $6,423 12,846,000 $418 22,175 $217,800 - $23,540 - $15,733
425,264
kWh
$13,717
1,923
kW-months/year
$7,588
3,530
MMBtu
$6,423
12,846,000
Tgal
$418
22,175
lb
$217,800
-
$
$23,540
-
$
TOTAL IMPLEMENTED Savings:
$9,105
Cost:
$493
$7,198 194,607 $1,907 267 - - - - - - - - - - $7,198
194,607
kWh
$1,907
267
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Ancillary Material Cost