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IAC Assessment: AR0146
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IAC Assessment: AR0146
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IAC Center University of Arkansas
Assessment Year 1998
Principal Product Nails for Pneumatic Nailers
NAICS n/a
SIC 3315 - Steel Wire And Related Products
Sales $10,000,000-$50,000,000
# of Employees 106
Plant Area (Sq.Ft.) 117,000
Annual Production 18,975,119 Pounds
Production Hrs. Annual 8,688
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $199,382 4,528,722 kWh $0.04
Electricity Demand $38,992 9,748 kW-months/year $4.00
Natural Gas $14,220 2,818 MMBtu $5.05
TOTAL ENERGY COSTS $209,747
RECOMMENDED SAVINGS* $398,314 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $381,050
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ gal $ lb $ $ $ $ $ $
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$6,771
Cost:
$840
$6,016 136,577 $755 189 - - - - - - - - - - $6,016
136,577
kWh
$755
189
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$16,850
Cost:
$300
$14,970 340,270 $1,880 470 - - - - - - - - - - $14,970
340,270
kWh
$1,880
470
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$29,234
Cost:
$18,900
$29,163 663,247 $71 18 - - - - - - - - - - $29,163
663,247
kWh
$71
18
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,398
Cost:
$1,340
$1,242 28,136 $156 39 - - - - - - - - - - $1,242
28,136
kWh
$156
39
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
05: 3.7214 REDUCE OR ELIMINATE WASTE Savings:
$224,855
Cost:
$8,100
- - - - - - $11,385 284,627 - - $213,470 - - - -
-
kWh
-
-
kW-months/year
-
-
gal
$11,385
284,627
lb
-
-
$
$213,470
-
$
-
-
$
06: 3.5112 REPROCESS SPENT OILS ON SITE FOR RE-USE Savings:
$17,264
Cost:
-
- - - - $2,500 9,250 - - - - $14,764 - - - -
-
kWh
-
-
kW-months/year
$2,500
9,250
gal
-
-
lb
-
-
$
$14,764
-
$
-
-
$
07: 4.222 PURCHASE RE-CONDITIONED MATERIAL INSTEAD OF NEW Savings:
$3,780
Cost:
-
- - - - - - - - - - - - $3,780 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
$3,780
-
$
08: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$98,162
Cost:
$386,400
$(-5,734) (-130,422) $(-360) (-90) - - - - $104,256 - - - - - $(-5,734)
(-130,422)
kWh
$(-360)
(-90)
kW-months/year
-
-
gal
-
-
lb
$104,256
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$398,314
Cost:
$415,880
$45,657 1,037,808 $2,502 626 $2,500 9,250 $11,385 284,627 $104,256 - $228,234 - $3,780 - $45,657
1,037,808
kWh
$2,502
626
kW-months/year
$2,500
9,250
gal
$11,385
284,627
lb
$104,256
-
$
$228,234
-
$
$3,780
-
$
TOTAL IMPLEMENTED Savings:
$381,050
Cost:
$415,880
$45,657 1,037,808 $2,502 626 - - $11,385 284,627 $104,256 - $213,470 - $3,780 - $45,657
1,037,808
kWh
$2,502
626
kW-months/year
-
-
gal
$11,385
284,627
lb
$104,256
-
$
$213,470
-
$
$3,780
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost