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IAC Assessment: AR0147
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IAC Assessment: AR0147
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IAC Center University of Arkansas
Assessment Year 1998
Principal Product Standard Hex Head Fasteners
NAICS n/a
SIC 3452 - Bolts, Nuts, Rivets, And Washers
Sales $10,000,000-$50,000,000
# of Employees 109
Plant Area (Sq.Ft.) 290,260
Annual Production 17,832 Tons
Production Hrs. Annual 8,400
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $304,537 10,439,918 kWh $0.03
Electricity Demand $152,807 22,638 kW-months/year $6.75
Natural Gas $395,827 127,413 MMBtu $3.11
TOTAL ENERGY COSTS $860,364
RECOMMENDED SAVINGS* $42,764 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Primary Raw Material Water Consumption Primary Product Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Primary Raw Material Water Consumption Primary Product
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ $ $ Tgal $ $
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,129
Cost:
$464
- - - - $1,129 363 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,129
363
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
Tgal
-
-
$
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$645
Cost:
$60
$421 14,654 $224 33 - - - - - - - - - - - - - - $421
14,654
kWh
$224
33
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
Tgal
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$986
Cost:
$160
$743 25,498 $243 36 - - - - - - - - - - - - - - $743
25,498
kWh
$243
36
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
Tgal
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,700
Cost:
-
$2,777 72,392 $923 137 - - - - - - - - - - - - - - $2,777
72,392
kWh
$923
137
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
Tgal
-
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,406
Cost:
$8,100
$1,806 62,427 $600 89 - - - - - - - - - - - - - - $1,806
62,427
kWh
$600
89
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
Tgal
-
-
$
06: 3.8142 DISTILL CONTAMINATED SOLVENTS FOR REUSE Savings:
$2,387
Cost:
-
$(-90) (-879) - - - - - - $1,877 2,126 $(-3,000) - $3,600 - - - - - $(-90)
(-879)
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$1,877
2,126
gal
$(-3,000)
-
$
$3,600
-
$
-
-
Tgal
-
-
$
07: 3.5131 RECYCLE WHITE WATER Savings:
$5,032
Cost:
-
$(-58) (-1,465) - - - - $2,884 1,698,000 - - - - - - $2,206 - - - $(-58)
(-1,465)
kWh
-
-
kW-months/year
-
-
MMBtu
$2,884
1,698,000
Tgal
-
-
gal
-
-
$
-
-
$
$2,206
-
Tgal
-
-
$
08: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$26,479
Cost:
$19,950
- - - - - - - - - - $(-21,735) - - - - - $48,214 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$(-21,735)
-
$
-
-
$
-
-
Tgal
$48,214
-
$
TOTAL RECOMMENDED Savings:
$42,764
Cost:
$28,734
$5,599 172,627 $1,990 295 $1,129 363 $2,884 1,698,000 $1,877 2,126 $(-24,735) - $3,600 - $2,206 - $48,214 - $5,599
172,627
kWh
$1,990
295
kW-months/year
$1,129
363
MMBtu
$2,884
1,698,000
Tgal
$1,877
2,126
gal
$(-24,735)
-
$
$3,600
-
$
$2,206
-
Tgal
$48,214
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ $ $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Primary Raw Material Water Consumption Primary Product Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Primary Raw Material Water Consumption Primary Product