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IAC Assessment: AR0148
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IAC Assessment: AR0148
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IAC Center University of Arkansas
Assessment Year 1998
Principal Product Industrial Valves
NAICS n/a
SIC 3491 - Industrial Valves
Sales $10,000,000-$50,000,000
# of Employees 350
Plant Area (Sq.Ft.) 266,000
Annual Production 18,000,000 Pounds
Production Hrs. Annual 4,000
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,003,759 31,286,929 kWh $0.03
Electricity Demand $1,174,894 94,879 kW-months/year $12.38
Natural Gas $323,217 72,812 MMBtu $4.44
TOTAL ENERGY COSTS $2,515,137
RECOMMENDED SAVINGS* $109,879 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $93,232
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Other Liquid (haz) Personnel Changes Primary Raw Material
$ kWh $ kW-months/year $ gal $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,477
Cost:
$500
$4,396 137,456 $4,081 330 - - - - - - $4,396
137,456
kWh
$4,081
330
kW-months/year
-
-
gal
-
-
$
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$637
Cost:
$1,060
$269 8,499 $368 30 - - - - - - $269
8,499
kWh
$368
30
kW-months/year
-
-
gal
-
-
$
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$4,475
Cost:
-
$1,330 41,618 $3,145 254 - - - - - - $1,330
41,618
kWh
$3,145
254
kW-months/year
-
-
gal
-
-
$
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,792
Cost:
$850
$1,819 56,858 $1,973 159 - - - - - - $1,819
56,858
kWh
$1,973
159
kW-months/year
-
-
gal
-
-
$
-
-
$
05: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$40,673
Cost:
$1,200
$17,278 540,152 $23,395 1,890 - - - - - - $17,278
540,152
kWh
$23,395
1,890
kW-months/year
-
-
gal
-
-
$
-
-
$
06: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$39,295
Cost:
$91,825
$35,917 1,122,802 $3,378 273 - - - - - - $35,917
1,122,802
kWh
$3,378
273
kW-months/year
-
-
gal
-
-
$
-
-
$
07: 3.8142 DISTILL CONTAMINATED SOLVENTS FOR REUSE Savings:
$3,600
Cost:
$6,000
$(-148) (-879) - - $2,592 1,283 $(-1,244) - $2,400 - $(-148)
(-879)
kWh
-
-
kW-months/year
$2,592
1,283
gal
$(-1,244)
-
$
$2,400
-
$
08: 4.5130 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$4,787
Cost:
$1,000
- - - - - - $4,787 - - - -
-
kWh
-
-
kW-months/year
-
-
gal
$4,787
-
$
-
-
$
09: 4.5130 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$4,143
Cost:
-
- - - - - - $4,143 - - - -
-
kWh
-
-
kW-months/year
-
-
gal
$4,143
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$109,879
Cost:
$102,435
$60,861 1,906,506 $36,340 2,936 $2,592 1,283 $7,686 - $2,400 - $60,861
1,906,506
kWh
$36,340
2,936
kW-months/year
$2,592
1,283
gal
$7,686
-
$
$2,400
-
$
TOTAL IMPLEMENTED Savings:
$93,232
Cost:
$94,525
$57,591 1,800,410 $30,854 2,493 - - $4,787 - - - $57,591
1,800,410
kWh
$30,854
2,493
kW-months/year
-
-
gal
$4,787
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ $ $ $
Electricity Usage Electricity Demand Other Liquid (haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Other Liquid (haz) Personnel Changes Primary Raw Material