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IAC Assessment: AR0162
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IAC Assessment: AR0162
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IAC Center University of Arkansas
Assessment Year 1999
Principal Product Gas valves
NAICS n/a
SIC 3491 - Industrial Valves
Sales $10,000,000-$50,000,000
# of Employees 349
Plant Area (Sq.Ft.) 142,618
Annual Production 1,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $256,325 10,296,307 kWh $0.02
Electricity Demand $236,312 20,135 kW-months/year $11.74
Natural Gas $22,401 4,195 MMBtu $5.34
TOTAL ENERGY COSTS $523,012
RECOMMENDED SAVINGS* $91,778 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $59,042
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ gal $ lb $ $
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,102
Cost:
$270
$1,113 44,549 $989 86 - - - - - - $1,113
44,549
kWh
$989
86
kW-months/year
-
-
gal
-
-
lb
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$636
Cost:
$952
$323 12,896 $313 27 - - - - - - $323
12,896
kWh
$313
27
kW-months/year
-
-
gal
-
-
lb
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,144
Cost:
$3,881
$1,664 83,236 $1,480 128 - - - - - - $1,664
83,236
kWh
$1,480
128
kW-months/year
-
-
gal
-
-
lb
-
-
$
04: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$27,490
Cost:
$5,600
- - - - $25,825 1,033 $1,665 3,145 - - -
-
kWh
-
-
kW-months/year
$25,825
1,033
gal
$1,665
3,145
lb
-
-
$
05: 4.5130 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$29,203
Cost:
-
- - - - - - - - $29,203 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
$29,203
-
$
06: 3.2176 INCREASE USE OF AUTOMATION Savings:
$29,203
Cost:
$25,000
- - - - - - - - $29,203 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
$29,203
-
$
TOTAL RECOMMENDED Savings:
$91,778
Cost:
$35,703
$3,100 140,681 $2,782 241 $25,825 1,033 $1,665 3,145 $58,406 - $3,100
140,681
kWh
$2,782
241
kW-months/year
$25,825
1,033
gal
$1,665
3,145
lb
$58,406
-
$
TOTAL IMPLEMENTED Savings:
$59,042
Cost:
$25,952
$323 12,896 $313 27 - - - - $58,406 - $323
12,896
kWh
$313
27
kW-months/year
-
-
gal
-
-
lb
$58,406
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ lb $ $
Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes