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IAC Assessment: AR0185
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IAC Assessment: AR0185
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IAC Center University of Arkansas
Assessment Year 2000
Principal Product Steel Pipe Coupling
NAICS n/a
SIC 3498 - Fabricated Pipe And Fittings
Sales $10,000,000-$50,000,000
# of Employees 125
Plant Area (Sq.Ft.) 175,000
Annual Production 25,000,000 Pounds
Production Hrs. Annual 5,616
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $160,822 5,592,907 kWh $0.03
Electricity Demand $157,918 15,689 kW-months/year $10.07
Natural Gas $41,359 8,169 MMBtu $5.06
TOTAL ENERGY COSTS $368,202
RECOMMENDED SAVINGS* $516,484 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,005
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Primary Product By-product Production Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Primary Product By-product Production
$ kWh $ kW-months/year $ lb $ $ $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,559
Cost:
$260
$1,534 53,048 $1,025 102 - - - - - - - - $1,534
53,048
kWh
$1,025
102
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$6,930
Cost:
-
- - $6,930 688 - - - - - - - - -
-
kWh
$6,930
688
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.2221 USE IMMERSION HEATING IN TANKS, MELTING POTS, ETC Savings:
$16,446
Cost:
$15,663
$2,419 83,529 $9,663 960 - - $4,364 - - - - - $2,419
83,529
kWh
$9,663
960
kW-months/year
-
-
lb
$4,364
-
$
-
-
$
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$768
Cost:
$300
$419 14,361 $349 35 - - - - - - - - $419
14,361
kWh
$349
35
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
05: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$3,764
Cost:
-
- - - - $3,764 2 - - - - - - -
-
kWh
-
-
kW-months/year
$3,764
2
lb
-
-
$
-
-
$
-
-
$
06: 4.5140 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$21,267
Cost:
$59,881
- - - - - - - - $21,267 - - - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
$21,267
-
$
-
-
$
07: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$464,750
Cost:
$385,000
- - - - - - - - - - $464,750 - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
$464,750
-
$
TOTAL RECOMMENDED Savings:
$516,484
Cost:
$461,104
$4,372 150,938 $17,967 1,785 $3,764 2 $4,364 - $21,267 - $464,750 - $4,372
150,938
kWh
$17,967
1,785
kW-months/year
$3,764
2
lb
$4,364
-
$
$21,267
-
$
$464,750
-
$
TOTAL IMPLEMENTED Savings:
$19,005
Cost:
$15,923
$3,953 136,577 $10,688 1,062 - - $4,364 - - - - - $3,953
136,577
kWh
$10,688
1,062
kW-months/year
-
-
lb
$4,364
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Primary Product By-product Production Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Primary Product By-product Production