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IAC Assessment: AR0194
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IAC Assessment: AR0194
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IAC Center University of Arkansas
Assessment Year 2000
Principal Product Wire and Cable
NAICS n/a
SIC 3357 - Nonferrous Wiredrawing & Insulating
Sales $10,000,000-$50,000,000
# of Employees 160
Plant Area (Sq.Ft.) 400,000
Annual Production 21,000 Tons
Production Hrs. Annual 6,000
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $233,397 10,435,815 kWh $0.02
Electricity Demand $270,791 21,191 kW-months/year $12.78
Natural Gas $147,757 30,449 MMBtu $4.85
TOTAL ENERGY COSTS $665,279
RECOMMENDED SAVINGS* $66,837 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Personnel Changes Primary Product Electricity Usage Electricity Demand Water Disposal Personnel Changes Primary Product
$ kWh $ kW-months/year $ Tgal $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$34,500
Cost:
$78,525
- - $9,750 763 - - $24,750 - - - -
-
kWh
$9,750
763
kW-months/year
-
-
Tgal
$24,750
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,287
Cost:
$1,089
$273 12,309 $3,014 236 - - - - - - $273
12,309
kWh
$3,014
236
kW-months/year
-
-
Tgal
-
-
$
-
-
$
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$10,342
Cost:
$6,200
$5,358 243,552 $4,984 390 - - - - - - $5,358
243,552
kWh
$4,984
390
kW-months/year
-
-
Tgal
-
-
$
-
-
$
04: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$13,959
Cost:
$8,000
- - - - $13,959 - - - - - -
-
kWh
-
-
kW-months/year
$13,959
-
Tgal
-
-
$
-
-
$
05: 4.514 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$4,749
Cost:
-
- - - - - - - - $4,749 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
$4,749
-
$
TOTAL RECOMMENDED Savings:
$66,837
Cost:
$93,814
$5,631 255,861 $17,748 1,389 $13,959 - $24,750 - $4,749 - $5,631
255,861
kWh
$17,748
1,389
kW-months/year
$13,959
-
Tgal
$24,750
-
$
$4,749
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ $ $ $
Electricity Usage Electricity Demand Water Disposal Personnel Changes Primary Product Electricity Usage Electricity Demand Water Disposal Personnel Changes Primary Product