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IAC Assessment: AS0206
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IAC Assessment: AS0206
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IAC Center Arizona State University
Assessment Year 1997
Principal Product Precision Machining
NAICS n/a
SIC 3471 - Plating And Polishing
Sales $1,000,000-$5,000,000
# of Employees 30
Plant Area (Sq.Ft.) 20,000
Annual Production 212,000 Pieces
Production Hrs. Annual 7,280
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $164,929 1,937,866 kWh $0.09
Electricity Demand $13,601 7,596 kW-months/year $1.79
Electricity Fees $12,634 - $ -
TOTAL ENERGY COSTS $200,358
RECOMMENDED SAVINGS* $32,136 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,059
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Administrative Changes Ancillary Material Cost By-product Production Electricity Usage Electricity Demand Administrative Changes Ancillary Material Cost By-product Production
$ kWh $ kW-months/year $ $ $ $ $ $
01: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$10,800
Cost:
$7,000
$8,746 177,902 $2,054 250 - - - - - - $8,746
177,902
kWh
$2,054
250
kW-months/year
-
-
$
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,330
Cost:
$220
$1,817 36,928 $513 61 - - - - - - $1,817
36,928
kWh
$513
61
kW-months/year
-
-
$
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,393
Cost:
$2,503
$1,051 21,395 $342 40 - - - - - - $1,051
21,395
kWh
$342
40
kW-months/year
-
-
$
-
-
$
-
-
$
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,124
Cost:
$225
$721 14,654 $403 48 - - - - - - $721
14,654
kWh
$403
48
kW-months/year
-
-
$
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$377
Cost:
$60
$294 5,862 $83 10 - - - - - - $294
5,862
kWh
$83
10
kW-months/year
-
-
$
-
-
$
-
-
$
06: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$2,352
Cost:
$30
- - - - $2,352 - - - - - -
-
kWh
-
-
kW-months/year
$2,352
-
$
-
-
$
-
-
$
07: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$1,760
Cost:
-
- - - - - - $1,760 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,760
-
$
-
-
$
08: 4.811 DEMOLISH OLD BUILDING TO REDUCE TAX AND INSURANCE BILLS Savings:
$12,000
Cost:
$100
- - - - - - - - $12,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$12,000
-
$
TOTAL RECOMMENDED Savings:
$32,136
Cost:
$10,138
$12,629 256,741 $3,395 409 $2,352 - $1,760 - $12,000 - $12,629
256,741
kWh
$3,395
409
kW-months/year
$2,352
-
$
$1,760
-
$
$12,000
-
$
TOTAL IMPLEMENTED Savings:
$5,059
Cost:
$310
$2,111 42,790 $596 71 $2,352 - - - - - $2,111
42,790
kWh
$596
71
kW-months/year
$2,352
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Administrative Changes Ancillary Material Cost By-product Production Electricity Usage Electricity Demand Administrative Changes Ancillary Material Cost By-product Production