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IAC Assessment: AS0215
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IAC Assessment: AS0215
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IAC Center Arizona State University
Assessment Year 1997
Principal Product Powder Coating
NAICS n/a
SIC 3479 - Metal Coating And Allied Services
Sales $1,000,000-$5,000,000
# of Employees 45
Plant Area (Sq.Ft.) 15,000
Annual Production 5,000,000 Pieces
Production Hrs. Annual 4,000
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $65,138 642,145 kWh $0.10
Electricity Fees $6,297 - $ -
Natural Gas $15,731 3,569 MMBtu $4.41
TOTAL ENERGY COSTS $87,166
RECOMMENDED SAVINGS* $21,880 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,061
#|Description Savings
Cost
Status Electricity Usage Natural Gas Personnel Changes Administrative Changes Electricity Usage Natural Gas Personnel Changes Administrative Changes
$ kWh $ MMBtu $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,408
Cost:
$2,681
$1,408 12,896 - - - - - - $1,408
12,896
kWh
-
-
MMBtu
-
-
$
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$185
Cost:
$450
$185 1,758 - - - - - - $185
1,758
kWh
-
-
MMBtu
-
-
$
-
-
$
03: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$371
Cost:
$315
$371 3,224 - - - - - - $371
3,224
kWh
-
-
MMBtu
-
-
$
-
-
$
04: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$1,409
Cost:
$1,500
$1,409 12,896 - - - - - - $1,409
12,896
kWh
-
-
MMBtu
-
-
$
-
-
$
05: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$564
Cost:
$480
$564 5,275 - - - - - - $564
5,275
kWh
-
-
MMBtu
-
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$534
Cost:
$30
$534 4,982 - - - - - - $534
4,982
kWh
-
-
MMBtu
-
-
$
-
-
$
07: 3.7121 IMPROVE HANDLING PRACTICES Savings:
$370
Cost:
-
- - - - $370 - - - -
-
kWh
-
-
MMBtu
$370
-
$
-
-
$
08: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$192
Cost:
$15
- - - - - - $192 - -
-
kWh
-
-
MMBtu
-
-
$
$192
-
$
09: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$16,847
Cost:
$43,100
$31,831 290,739 $(-14,984) (-3,400) - - - - $31,831
290,739
kWh
$(-14,984)
(-3,400)
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$21,880
Cost:
$48,571
$36,302 331,770 $(-14,984) (-3,400) $370 - $192 - $36,302
331,770
kWh
$(-14,984)
(-3,400)
MMBtu
$370
-
$
$192
-
$
TOTAL IMPLEMENTED Savings:
$3,061
Cost:
$3,641
$2,691 24,911 - - $370 - - - $2,691
24,911
kWh
-
-
MMBtu
$370
-
$
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $ $ $
Electricity Usage Natural Gas Personnel Changes Administrative Changes Electricity Usage Natural Gas Personnel Changes Administrative Changes