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IAC Assessment: AS0216
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IAC Assessment: AS0216
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IAC Center Arizona State University
Assessment Year 1998
Principal Product Process Steel Plates
NAICS n/a
SIC 3441 - Fabricated Structural Metal
Sales $10,000,000-$50,000,000
# of Employees 44
Plant Area (Sq.Ft.) 71,590
Annual Production 9,000 Tons
Production Hrs. Annual 4,769
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $68,736 788,101 kWh $0.09
Electricity Demand $5,119 2,985 kW-months/year $1.71
Electricity Fees $7,138 - $ -
Natural Gas $6,688 1,131 MMBtu $5.91
TOTAL ENERGY COSTS $88,869
RECOMMENDED SAVINGS* $49,970 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $43,225
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Administrative Changes Primary Raw Material Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Administrative Changes Primary Raw Material Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ Tgal $ lb $ $ $ $ $ $ $ Tgal
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,639
Cost:
$5,513
$2,953 38,101 $686 125 - - - - - - - - - - - - $2,953
38,101
kWh
$686
125
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$766
Cost:
$750
$656 8,499 $110 20 - - - - - - - - - - - - $656
8,499
kWh
$110
20
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
03: 2.7122 DISCONNECT BALLASTS Savings:
$183
Cost:
$15
$171 2,345 $12 2 - - - - - - - - - - - - $171
2,345
kWh
$12
2
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,042
Cost:
$60
$884 11,430 $158 29 - - - - - - - - - - - - $884
11,430
kWh
$158
29
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
05: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$671
Cost:
$375
$671 8,792 - - - - - - - - - - - - - - $671
8,792
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
06: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$5,307
Cost:
$940
$3,747 48,359 $1,560 285 - - - - - - - - - - - - $3,747
48,359
kWh
$1,560
285
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
07: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$444
Cost:
$60
- - - - - - $444 - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$444
-
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
08: 4.212 ADOPT IN-HOUSE MATERIAL GENERATION Savings:
$2,435
Cost:
$375
- - - - $(-12) 4,638 - - - - - - $(-135) - $2,582 - -
-
kWh
-
-
kW-months/year
$(-12)
4,638
Tgal
-
-
lb
-
-
$
-
-
$
$(-135)
-
$
$2,582
-
Tgal
09: 4.322 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$35,483
Cost:
$960
- - - - - - - - $1,913 - $33,570 - - - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
$1,913
-
$
$33,570
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$49,970
Cost:
$9,048
$9,082 117,526 $2,526 461 $(-12) 4,638 $444 - $1,913 - $33,570 - $(-135) - $2,582 - $9,082
117,526
kWh
$2,526
461
kW-months/year
$(-12)
4,638
Tgal
$444
-
lb
$1,913
-
$
$33,570
-
$
$(-135)
-
$
$2,582
-
Tgal
TOTAL IMPLEMENTED Savings:
$43,225
Cost:
$2,275
$3,747 48,359 $1,560 285 $(-12) 4,638 - - $1,913 - $33,570 - $(-135) - $2,582 - $3,747
48,359
kWh
$1,560
285
kW-months/year
$(-12)
4,638
Tgal
-
-
lb
$1,913
-
$
$33,570
-
$
$(-135)
-
$
$2,582
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ lb $ $ $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Administrative Changes Primary Raw Material Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Administrative Changes Primary Raw Material Ancillary Material Cost Water Consumption