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IAC Assessment: AS0230
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IAC Assessment: AS0230
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IAC Center Arizona State University
Assessment Year 1998
Principal Product Metal Shop
NAICS n/a
SIC 3599 - Industrial Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 60
Plant Area (Sq.Ft.) 40,000
Annual Production 33 Tons
Production Hrs. Annual 6,300
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $69,280 1,098,183 kWh $0.06
Electricity Demand $8,750 3,176 kW-months/year $2.76
Electricity Fees $4,215 - $ -
TOTAL ENERGY COSTS $84,954
RECOMMENDED SAVINGS* $163,002 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Product Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Product
$ kWh $ kW-months/year $ lb $ $ $ $ $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$885
Cost:
$60
$814 14,947 $71 11 - - - - - - - - $814
14,947
kWh
$71
11
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$385
Cost:
$675
$294 5,275 $91 14 - - - - - - - - $294
5,275
kWh
$91
14
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,253
Cost:
$2,300
$1,253 22,860 - - - - - - - - - - $1,253
22,860
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$171
Cost:
$261
$152 2,931 $19 3 - - - - - - - - $152
2,931
kWh
$19
3
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$505
Cost:
$675
$505 9,379 - - - - - - - - - - $505
9,379
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
06: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$936
Cost:
$60
- - - - $936 - - - - - - - -
-
kWh
-
-
kW-months/year
$936
-
lb
-
-
$
-
-
$
-
-
$
07: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$603
Cost:
$30
- - - - - - - - $603 - - - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
$603
-
$
-
-
$
08: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$158,264
Cost:
$128,600
$(-9,281) (-170,281) $(-2,555) (-405) - - $(-157,500) - - - $327,600 - $(-9,281)
(-170,281)
kWh
$(-2,555)
(-405)
kW-months/year
-
-
lb
$(-157,500)
-
$
-
-
$
$327,600
-
$
TOTAL RECOMMENDED Savings:
$163,002
Cost:
$132,661
$(-6,263) (-114,889) $(-2,374) (-377) $936 - $(-157,500) - $603 - $327,600 - $(-6,263)
(-114,889)
kWh
$(-2,374)
(-377)
kW-months/year
$936
-
lb
$(-157,500)
-
$
$603
-
$
$327,600
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Product Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Product