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IAC Assessment: AS0231
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IAC Assessment: AS0231
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IAC Center Arizona State University
Assessment Year 1998
Principal Product Metal and Mylar Stamping
NAICS n/a
SIC 3469 - Metal Stampings, Nec
Sales $10,000,000-$50,000,000
# of Employees 130
Plant Area (Sq.Ft.) 150,000
Annual Production 2,000,000 Pieces
Production Hrs. Annual 7,200
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $148,213 2,496,190 kWh $0.06
Electricity Demand $20,758 7,144 kW-months/year $2.91
Electricity Fees $11,194 - $ -
Natural Gas $2,642 391 MMBtu $6.76
TOTAL ENERGY COSTS $182,807
RECOMMENDED SAVINGS* $45,416 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $25,995
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$11,912
Cost:
$23,975
$8,801 181,125 $3,111 400 - - - - - - $8,801
181,125
kWh
$3,111
400
kW-months/year
-
-
$
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$318
Cost:
$377
$178 3,810 $34 4 $33 - - - $73 - $178
3,810
kWh
$34
4
kW-months/year
$33
-
$
-
-
$
$73
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$819
Cost:
$822
$473 9,672 $346 45 - - - - - - $473
9,672
kWh
$346
45
kW-months/year
-
-
$
-
-
$
-
-
$
04: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$613
Cost:
$1,425
$613 12,603 - - - - - - - - $613
12,603
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
05: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$6,835
Cost:
$11,600
$5,606 115,475 $1,229 158 - - - - - - $5,606
115,475
kWh
$1,229
158
kW-months/year
-
-
$
-
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,005
Cost:
$240
$3,046 62,720 $959 123 - - - - - - $3,046
62,720
kWh
$959
123
kW-months/year
-
-
$
-
-
$
-
-
$
07: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$616
Cost:
$60
$616 12,603 - - - - - - - - $616
12,603
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
08: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$525
Cost:
$60
- - - - - - $525 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$525
-
$
-
-
$
09: 4.5140 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$12,854
Cost:
$450
$10,088 207,503 $2,766 501 - - - - - - $10,088
207,503
kWh
$2,766
501
kW-months/year
-
-
$
-
-
$
-
-
$
10: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$6,919
Cost:
$9,000
$(-827) (-16,999) $(-692) (-89) $8,438 - - - - - $(-827)
(-16,999)
kWh
$(-692)
(-89)
kW-months/year
$8,438
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$45,416
Cost:
$48,009
$28,594 588,512 $7,753 1,142 $8,471 - $525 - $73 - $28,594
588,512
kWh
$7,753
1,142
kW-months/year
$8,471
-
$
$525
-
$
$73
-
$
TOTAL IMPLEMENTED Savings:
$25,995
Cost:
$25,910
$20,118 413,834 $5,877 901 - - - - - - $20,118
413,834
kWh
$5,877
901
kW-months/year
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost