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IAC Assessment: AS0232
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IAC Assessment: AS0232
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IAC Center Arizona State University
Assessment Year 1998
Principal Product Aluminum Containers
NAICS n/a
SIC 3411 - Metal Cans
Sales $50,000,000-$100,000,000
# of Employees 80
Plant Area (Sq.Ft.) 100,000
Annual Production 1,050,000,000 Pieces
Production Hrs. Annual 8,568
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $776,118 19,497,949 kWh $0.04
Electricity Demand $315,367 30,309 kW-months/year $10.41
Electricity Fees $84,694 - $ -
Natural Gas $592,966 117,081 MMBtu $5.06
TOTAL ENERGY COSTS $1,769,145
RECOMMENDED SAVINGS* $522,638 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,406
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption Primary Product By-product Production Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption Primary Product By-product Production
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal $ $ $ $
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$528
Cost:
$750
$319 6,448 $209 28 - - - - - - - - - - $319
6,448
kWh
$209
28
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$13,829
Cost:
$20,012
$10,755 237,691 $3,074 308 - - - - - - - - - - $10,755
237,691
kWh
$3,074
308
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
-
-
$
-
-
$
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$141,064
Cost:
$100,000
- - - - $141,064 29,988 - - - - - - - - -
-
kWh
-
-
kW-months/year
$141,064
29,988
MMBtu
-
-
$
-
-
Tgal
-
-
$
-
-
$
04: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$2,577
Cost:
$785
$2,577 57,444 - - - - - - - - - - - - $2,577
57,444
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
-
-
$
-
-
$
05: 2.4325 UPGRADE CONVEYORS Savings:
$3,611
Cost:
$10,240
$2,752 61,547 $859 86 - - - - - - - - - - $2,752
61,547
kWh
$859
86
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
-
-
$
-
-
$
06: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$14,269
Cost:
$9,500
$(-768) (-16,999) $(-240) 24 - - $(-300) - $15,577 - - - - - $(-768)
(-16,999)
kWh
$(-240)
24
kW-months/year
-
-
MMBtu
$(-300)
-
$
$15,577
-
Tgal
-
-
$
-
-
$
07: 4.5210 CLEAR AND RENT EXISTING SPACE Savings:
$27,050
Cost:
$3,600
- - - - - - - - - - - - $27,050 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
-
-
$
$27,050
-
$
08: 4.5140 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$300,000
Cost:
$80,000
- - - - - - $300,000 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$300,000
-
$
-
-
Tgal
-
-
$
-
-
$
09: 4.1310 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$19,710
Cost:
$46,000
- - - - - - - - - - $25,200 - $(-5,490) - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
$25,200
-
$
$(-5,490)
-
$
TOTAL RECOMMENDED Savings:
$522,638
Cost:
$270,887
$15,635 346,131 $3,902 446 $141,064 29,988 $299,700 - $15,577 - $25,200 - $21,560 - $15,635
346,131
kWh
$3,902
446
kW-months/year
$141,064
29,988
MMBtu
$299,700
-
$
$15,577
-
Tgal
$25,200
-
$
$21,560
-
$
TOTAL IMPLEMENTED Savings:
$16,406
Cost:
$20,797
$13,332 295,135 $3,074 308 - - - - - - - - - - $13,332
295,135
kWh
$3,074
308
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption Primary Product By-product Production Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption Primary Product By-product Production